Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged roof rear header panel (1).
Roof Rear Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the ro ...

Other materials:

Fuel Tank Filler Pipe Housing Replacement
Preliminary Procedure Remove rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner Replacement. Remove fuel tank filler door. Refer to Fuel Tank Filler Door Replacement. Fuel Tank Filler Door Lock Actuator Procedure Disconnect electrical connector. Fuel Tank ...

Front Side Door Weatherstrip Replacement - Door Side
Front Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 25 Nm (19 lb ft) Front Side Door Weatherstrip - Door Side Procedure Unclip weatherstrip 1. from front side door. When removing protective liners from adhesive tape, be careful no ...

Pretensioner Handling and Scrapping
Special Tools EL-38826 SIR Deployment Harness EL-39401-B SIR Deployment Fixture For equivalent regional tools, refer to Special Tools. Warning: When you are carrying an undeployed seat belt pretensioner: Do not carry the seat belt pretensioner by the wires or connector on the preten ...

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