Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair

  1. Create cut lines on the body lock pillar outer panel.

Note: Do not damage any inner panels or reinforcements.

Note: Do not damage any inner panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Locate and mark all the necessary factory welds of the body lock pillar outer panel.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged   body lock pillar outer panel.
Body Lock Pillar Outer Panel Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the body lock pillar outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the met ...

Other materials:

Ultra High Strength Dual Phase Steel
This information provides repair recommendations and general guidelines for steel classified as Ultra High Strength Dual Phase Steel (Dual Phase Steel with a tensile strength greater than 800 MPa), also known as DPX. General Motors recommends the following when repairing or replacing this type ...

Traction Control System (TCS)
The vehicle has a Traction Control System (TCS) that limits wheel spin. On a front-wheel-drive vehicle, the system operates if it senses that one or both of the front wheels are spinning or beginning to lose traction. When this happens, the system brakes the spinning wheel(s), and/or reduces en ...

Tyre and Wheel Removal and Installation
Removal Procedure Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel center cap. Mark the relationship of the wheel (2) to the hub. Remove the wheel nuts (1). Warning: If penetrating oil gets on the vertical surfaces between the ...

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