Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Front Side Door Replacement

Preliminary Procedure

Preliminary Procedure

Remove the front side door trim panel. Refer to Front Side Door Trim Replacement.

  1. Front Side Door Check Link Bolt

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With the aid of an assistant, remove the door.

Tighten 25 N·m (18 lb ft)

  1. Front Side Door Lower Hinge Bolt (Qty: 2)

Tighten 25 N·m (18 lb ft)

  1. Front Side Door Upper Hinge Bolt (Qty: 2)

Tighten 25 N·m (18 lb ft)

  1. Front Side Door

Procedure

  1. Transfer all of the internal components.
  2. Adjust the front side door as needed. Refer to Front Side Door Adjustment.
Front Side Door Adjustment
Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Front Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure ...

Rear Side Door Adjustment
Rear Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear door hinge bolt (Qty: 4)  to adjust the rear door. Adjust the rear door in order to ...

Other materials:

Rear Compartment Lid Emblem/Nameplate Replacement (VCDi)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to deve ...

Front Bumper Fascia Replacement
Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement. Front Wheelhouse Liner Bolt (Qty: 8) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m(23 lb in) Front Bumper Fascia Bolt (Q ...

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused porti ...

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