Chevrolet Cruze Repair Manual: Front Side Door Replacement
Preliminary Procedure
Remove the front side door trim panel. Refer to Front Side Door Trim Replacement.
- Front Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface section.
Procedure
- Remove the water deflector.
- Disconnect the door electrical connector.
- Support the door before removing the hinge bolts.
- With the aid of an assistant, remove the door.
Tighten 25 N·m (18 lb ft)
- Front Side Door Lower Hinge Bolt (Qty: 2)
Tighten 25 N·m (18 lb ft)
- Front Side Door Upper Hinge Bolt (Qty: 2)
Tighten 25 N·m (18 lb ft)
- Front Side Door
Procedure
- Transfer all of the internal components.
- Adjust the front side door as needed. Refer to Front Side Door Adjustment.
Front Side Door Adjustment
Preliminary Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
Front Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
...
Rear Side Door Adjustment
Rear Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Loosen the rear door hinge bolt (Qty: 4) to adjust the rear door.
Adjust the rear door in order to ...
Other materials:
Installation Procedure
Note: If the location of the original plug weld holes can not be
determined, space the braze holes every 40 mm (1½ in).
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges
of the rear floor panel filler as noted from the original
panel.
Clean and prepare ...
Inflatable Restraint Side Impact Sensor Replacement
Warning: Refer to SIR Warning in the Preface section.
Warning: Refer to SIR Inflator Module Handling and Storage Warning in the
Preface section.
Warning: Following the deployment of a side impact air bag, inspect the
following parts for damage. Replace these parts if
necessary:
Th ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Bat ...
