Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Front Side Door Replacement

Preliminary Procedure

Preliminary Procedure

Remove the front side door trim panel. Refer to Front Side Door Trim Replacement.

  1. Front Side Door Check Link Bolt

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With the aid of an assistant, remove the door.

Tighten 25 N·m (18 lb ft)

  1. Front Side Door Lower Hinge Bolt (Qty: 2)

Tighten 25 N·m (18 lb ft)

  1. Front Side Door Upper Hinge Bolt (Qty: 2)

Tighten 25 N·m (18 lb ft)

  1. Front Side Door

Procedure

  1. Transfer all of the internal components.
  2. Adjust the front side door as needed. Refer to Front Side Door Adjustment.
Front Side Door Adjustment
Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Front Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure ...

Rear Side Door Adjustment
Rear Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear door hinge bolt (Qty: 4)  to adjust the rear door. Adjust the rear door in order to ...

Other materials:

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Instrument Panel Tie Bar Replacement (Right Hand Drive)
Removal Procedure Remove instrument panel compartment. Refer to Instrument  Panel Compartment Replacement. Remove instrument panel wiring harness (2) from instrument panel tie bar (1). Disconnect electrical connectors. Remove instrument panel tie bar (1). Remov ...

Installation Procedure
Prepare all mating surfaces as necessary. Align the body lock pillar outer panel reinforcement. Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2). Clean and prepare the attaching surfaces for spot welding and brazing. Position the body loc ...

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