Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Front Side Door Replacement

Preliminary Procedure

Preliminary Procedure

Remove the front side door trim panel. Refer to Front Side Door Trim Replacement.

  1. Front Side Door Check Link Bolt

Caution: Refer to Fastener Caution in the Preface section.

Procedure

  1. Remove the water deflector.
  2. Disconnect the door electrical connector.
  3. Support the door before removing the hinge bolts.
  4. With the aid of an assistant, remove the door.

Tighten 25 Nm (18 lb ft)

  1. Front Side Door Lower Hinge Bolt (Qty: 2)

Tighten 25 Nm (18 lb ft)

  1. Front Side Door Upper Hinge Bolt (Qty: 2)

Tighten 25 Nm (18 lb ft)

  1. Front Side Door

Procedure

  1. Transfer all of the internal components.
  2. Adjust the front side door as needed. Refer to Front Side Door Adjustment.
Front Side Door Adjustment
Preliminary Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Front Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure ...

Rear Side Door Adjustment
Rear Side Door Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the rear door hinge bolt (Qty: 4)  to adjust the rear door. Adjust the rear door in order to ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner wheelhouse as noted from the original panel. Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Clean and prepare the attaching & ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Dis ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer lower panel as noted from the original panel. Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Clean and prepare the attac ...

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