Chevrolet Cruze Repair Manual: General Plastic Repair
Warning: In order to reduce the risk of personal injury when exposed
to toxic fumes while grinding, cutting, or applying repair material on
any type of sheet molded compound or RIM rigid plastic, observe the following
guidelines:
- Work in a properly ventilated area
- Apply protective cream to any exposed skin
- Remove any mixture that comes into contact with skin
- Wash skin with cold water to remove glass and resin dust
- Use a sander with a vacuum attachment
- Follow the repair material manufacturer's instructions
Also, always wear the following:
- An approved respirator, or air supplied respirator
- Eye protection
- Rubber gloves
- Earplugs
- Protective clothing
The following procedures should be followed when repairing all types of
thermoset plastic:
- Follow the manufacturer's application and curing recommendations
- Do not intermix systems. Use the supplies and the repair materials from
the same manufacturer.
- Clean the inner and outer surfaces of the repair area with a soap
impregnated scouring pad in order to remove any dirt or mold
release agent.
- Clean the area with a wax and grease remover, using only enough of the
remover to dampen a cloth. Allow the panel to dry
thoroughly.
- Remove the surface finish from the area to be repaired. Adhesives are
designed to adhere to the plastic substrate, not the finish.
- Prime a metal surface before applying the repair material.
- Inspect the rear side of the work area before making repairs in order to
avoid possible damage to wires, motors, etc.
Plastic parts can be identified by the SAE code, which is usually found on
the rear of the part, and/or by the characteristics of the plastic.
Knowing the type of plastic aids in selecting th ...
Other materials:
Installation Procedure
Apply structural adhesive on the flanges of the front side door inner
panel where the front side door outer panel bears on.
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel into position.
Pre-f ...
Rear Side Door Adjustment
Rear Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Loosen the rear door hinge bolt (Qty: 4) to adjust the rear door.
Adjust the rear door in order to obtain an even gap between the rear
door and the roof, the quarter outer panel, the
rocker pan ...
Lighting
Specifications
Headlights/Daytime Running Lights (DRL) Schematics
Interior Lights Schematics
...