Chevrolet Cruze Repair Manual: Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds of the headlamp mount panel.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Cut the adhesive (1) with an appropriate tool.
- Remove the headlamp mount panel.
Installation Procedure
- Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted from the original panel.
- Drill 8 mm (5/16 in) for plug welding along the edges of the headlamp mount panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the headlamp mount panel on the vehicle.
- Verify the fit of the headlamp mount panel.
- Clamp the headlamp mount panel into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Front Bumper Impact Bar Replacement
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
D ...
Headlamp Mount Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in t ...
Other materials:
When Should an Airbag Inflate?
This vehicle has advanced technology frontal airbags. Frontal airbags are designed
to inflate in moderate to severe frontal or near frontal crashes to help reduce
the potential for severe injuries, mainly to the driver's or front outboard passenger's
head and chest.
However, they are ...
CD Player
The CD player can play audio CDs and MP3 CDs.
The CD player will not play 8 cm (3 in) CDs.
Care of CDs
Sound quality can be reduced due to disc quality, recording method, quality of
the music recorded, and how the disc has been handled.
Handle discs carefully and store them in their original c ...
Collision Repair
Specifications
Point-to-point measurements are for reference only. All measurements are
given in millimeters. Use these measurements for diagnosing
and estimating. Point-to-point measurements are duplicated with tram bar
pointers set at equal lengths. All die marks, holes, slots, and
fast ...
