Chevrolet Cruze Repair Manual: Headlamp Mount Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.

- Locate and mark all the necessary factory welds of the headlamp mount
panel.
- Drill all factory welds. Note the number and location of welds for
installation of the service assembly.

- Cut the adhesive (1) with an appropriate tool.

- Remove the headlamp mount panel.
Installation Procedure

- Drill 8 mm (5/16 in) for plug welding instead of the adhesive noted
from the original panel.
- Drill 8 mm (5/16 in) for plug welding along the edges of the headlamp
mount panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the headlamp mount panel on the vehicle.
- Verify the fit of the headlamp mount panel.
- Clamp the headlamp mount panel into position.

- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
D ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in t ...
Other materials:
Lap-Shoulder Belt
All seating positions in the vehicle have a lap-shoulder belt.
The following instructions explain how to wear a lap-shoulder belt properly.
1. Adjust the seat, if the seat is adjustable, so you can sit up straight. To
see how, see “Seats” in the Index.
2. Pick up the latch plate and pull the ...
Navigation
OnStar navigation requires the Directions and Connections service plan.
Press to receive directions or have
them sent to the vehicle navigation screen, if equipped.
Destinations can also be forwarded to the vehicle from MapQuest.com.
The OnStar mapping database is continuously updated. For cov ...
Safety Belts
This section of the manual describes how to use safety belts properly. It also
describes some things not to do with safety belts.
WARNING
Do not let anyone ride where a safety belt cannot be worn properly. In a crash,
if you or your passenger(s) are not wearing safety belts, injuries can be mu ...