Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Position the front end upper tie bar (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end upper tie bar into position.

  1. Braze accordingly.

  1. Braze accordingly.
  2. Grind down weld seams as needed for related panels and components.
  3. Clean and prepare the attaching surfaces for welding.

  1. Position the front end sheet metal cross panel reinforcement (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end sheet metal cross panel reinforcement into position.

  1. Spot weld accordingly.
  2. Use factory slots for slot brazing.
  3. Install front bumper impact bar before applying the sealers and anti-corrosion materials.
  4. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
  5. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
  6. Install all related panels and components.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  8. Enable the SIR system. Refer to SIR Disabling and Enabling
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. ...

Drivetrain and Front Suspension Frame Front Support Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Tracing Powder or Chalk Test
Clean the weatherstrips and the contact surfaces with cleaning solvent. Apply powder or chalk in an unbroken line to the contact surface of the weatherstrip surrounding the perimeter of the suspected areas. Close the panel completely without slamming the panel. Closing the panel comple ...

Power Steering Gear Inlet Pipe/Hose Replacement
Removal Procedure Remove front bumper fascia. Refer to Front Bumper Fascia Replacement Remove as much power steering fluid from the remote power steering fluid reservoir as possible. Place drain pans under the vehicle as needed. Remove power steering gear inlet hose bolt (1). ...

Storing the Tire Sealant and Compressor Kit
The tire sealant and compressor kit is located in the trunk, under the load floor, behind an access panel. To remove the kit: 1. Open the trunk. 2. Turn the left knob counterclockwise and the right knob clockwise, 90 degrees, at the same time. Then pull the access panel rearward and up to r ...

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