Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse front panel as noted  from the original panel.

  1. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse overlap.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front wheelhouse front panel on the vehicle.
  2. Verify the fit of the front wheelhouse front panel.
  3. Clamp the front wheelhouse front panel into position.

  1. Plug weld the joint from front wheelhouse front panel to  front wheelhouse accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Wheelhouse Front Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Ignition Positions (Keyless Access)
The vehicle has an electronic keyless ignition with pushbutton start. Pressing the button cycles it through three modes, ACC/ACCESSORY, ON/RUN/START, and Stopping the Engine/OFF. The transmitter must be in the vehicle for the system to operate. If the pushbutton start is not working, the vehi ...

Rear Bumper Fascia Replacement
Preliminary Procedure Remove the tail lamps. Refer to Tail Lamp Replacement. Rear Bumper Fascia Retainer (Qty: 2) Rear Wheelhouse Liner Bolt (Qty: 6) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Rear Bumper Fascia Procedure Pull th ...

Heated Oxygen and Oxygen Sensor Caution
Caution: Do not remove the pigtail from either the heated oxygen sensor (HO2S) or the oxygen sensor (O2S). Removing the pigtail or the connector will affect sensor operation. Handle the oxygen sensor carefully. Do not drop the HO2S. Keep the in-line electrical connector and the louvered end fr ...

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