Chevrolet Cruze Repair Manual: Installation Procedure

- Drill 8 mm (5/16 in) for plug welding along the edges of the service
panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.

- Apply one-part windshield urethane adhesive as noted
from the original panel.

- Position the roof panel (1) on the vehicle.
- Verify the fit of the panel.
- Clamp the panel into position.

- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Specifications
Front Door (Diesel)
65 mm
83 mm
Front Door (Diesel)
60 mm
87 mm
Rear Compartment Lid (Diesel)
122 mm
32 mm
Rear Compartment Lid (Ecoline)
162 mm
32 mm
...
Engine Oil
To ensure proper engine performance and long life, careful attention must be
paid to engine oil.
Following these simple, but important steps will help protect your investment:
• Always use engine oil approved to the proper specification and of the proper viscosity
grade. See “Selecting the Ri ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front
wheelhouse front panel as noted from the original panel.
Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel
and front wheelhouse overlap.
Clean and prepare the attaching surfaces f ...