Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the roof front header panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the
service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original
part. Locate these holes 13 mm (1/2 in) from the edge of part
and spaced 40 mm (1 1/2 in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in
place and braze to the vehicle
- Align roof front header panel.
- Braze accordingly.
- To create a solid braze with minimum heat distortion, make 25 mm (1 in)
stitch brazes along the seam with 25 mm (1 in) gaps
between them. Then go back and complete the stitch braze.
- Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges
of the roof panel front bracket right.
- Clean and prepare the attaching surfaces for brazing.
- Position the roof panel front bracket right (1) on the vehicle.
- Verify the fit of the roof panel front bracket.
- Clamp the roof panel front bracket right into position.
- Braze accordingly.
- Proceed the same way with the roof panel front bracket left.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Automatic Headlamp System
When it is dark enough outside and the exterior lamp control is in the automatic
position, the headlamps come on automatically.
The vehicle has a light sensor on top of the instrument panel. Make sure it is
not covered, or the headlamps will be on when they are not needed.
The system may als ...
Front Side Door Wiring Harness Replacement
Preliminary Procedure
Remove the front side door inner panel trim. Refer to Front Side Door Trim
Replacement.
Front Side Door Wiring Harness
Warning: Unless directed otherwise, the ignition and start switch must be
in the OFF or LOCK position, and all electrical
loads must be OFF before ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...