Chevrolet Cruze Repair Manual: Installation Procedure
- Align the body side outer panel reinforcement.
- Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the body side outer panel reinforcement on the vehicle.
- Verify the fit of the body side outer panel reinforcement.
- Clamp the body side outer panel reinforcement into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Body Side Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Power Steering Pump Belt Replacement
Special Tools
CH 49800 Installer Power Steering Pump Belt
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Caution: Do not use belt dressing on the drive belt. Belt dressing
causes the breakdown of the composition of the drive belt. Failure
to follow this recommendatio ...
Air Conditioning Compressor Replacement (1.6L LDE, LXV, and 1.8L 2H0)
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Rec . overy and
Recharging.
Remove drive belt. Refer to Drive Belt Replacement.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Disconnect the A/C compressor electrical connector
Re ...
Power Steering Fluid Reservoir Replacement
Preliminary Procedure
Remove as much power steering fluid from the remote power steering fluid
reservoir as possible.
Place drain pans under the vehicle as needed.
Hose Clamp
Procedure
Compress the power steering fluid reservoir outlet and inlet hose clamp
from the power ...
