Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the quarter outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the service part.
- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in place and braze to the vehicle.
- Align the quarter outer panel.
- Clean and prepare the attaching surfaces for spot welding.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.
- Apply structural adhesive in the wheelhouse area (1) as noted from the original panel and to all attaching surfaces.
- Position the quarter outer panel on the vehicle.
- Verify the fit of the quarter outer panel.
- Clamp the quarter outer panel into position.
- Spot weld accordingly.
- Braze accordingly.
- To create a solid braze with minimum heat distortion, make 25 mm (1 in) stitch brazes along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch braze.
- Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
- Finish closing the wheelhouse flanging.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Body Rear End Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Distracted Driving
Distraction comes in many forms and can take your focus from the task of driving.
Exercise good judgment and do not let other activities divert your attention away
from the road. Many local governments have enacted laws regarding driver distraction.
Become familiar with the local laws in your ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to ...
Towing the Vehicle
Notice: Incorrectly towing a disabled vehicle may cause damage. The
damage would not be covered by the vehicle warranty. Do not lash or hook to the
chassis components including the front and rear subframes, suspension control arms
and links during towing and recovery of a disabled vehicle or t ...
