Chevrolet Cruze Repair Manual: Installation Procedure
- Clean and prepare the attaching surfaces for welding.
- Apply structural adhesive to the attaching surfaces.
- Position the body rear end panel on the vehicle.
- Verify the fit of the body rear end panel.
- Clamp the body rear end panel into position.
- Spot weld accordingly as noted from the original part.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Rear Bumper Impact Bar Stud Plate Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Instrument Panel Cluster Lower Trim Plate Replacement
Preliminary Procedure
Remove instrument panel cluster trim plate. Refer to Instrument Panel Cluster
Trim Plate Replacement.
Instrument Panel Cluster Lower Trim Plate Screw (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (23 lb in)
Instrument Pa ...
Air Conditioning Compressor and Condenser Hose Replacement (1.6L LXT)
Removal Procedure
Recover the refrigerant. Refer to Refrigerant Rec overy and
Recharging.
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement.
Remove A/C compressor and condenser hose nut (1) from A/C condensor (2).
Remove A/C compressor and ...
Installation Procedure
Cut the front compartment front rail in corresponding locations to fit
the remaining original panel. The sectioning joint should be
trimmed to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused porti ...
