Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper impact bar stud plate as noted from the original panel.
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Clean and prepare the attaching surfaces for welding.
- Position the rear bumper impact bar stud plate on the vehicle.
- Verify the fit of the rear bumper impact bar stud plate.
- Clamp the rear bumper impact bar stud plate into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Rear Bumper Impact Bar Stud Plate Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Halogen Bulb Warning
Warning: Halogen bulbs contain gas under pressure. Handling a bulb
improperly could cause it to shatter into flying glass fragments. To
help avoid personal injury:
Turn off the lamp switch and allow the bulb to cool before changing
the bulb.
Leave the lamp switch OFF until the bulb chang ...
SIR Identification Views
The SIR Identification Views shown below illustrate the approximate location
of all SIR components available for the vehicle. This will assist
in determining the appropriate SIR Disabling and Enabling for a given service
procedure, refer to SIR Disabling and Enabling.
Front End Sensor-- ...
Installation Procedure
Install the following components on the drivetrain and front suspension
frame if removed:
The radiator support brackets.
The stabilizer shaft--Refer to Stabilizer Shaft Replacement.
The lower control arms--Refer to Lower Control Arm Replacement.
The steering gear--Refer to Steering ...
