Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper impact bar stud plate as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Clean and prepare the attaching   surfaces for welding.

  1. Position the rear bumper impact bar stud plate on the vehicle.
  2. Verify the fit of the rear bumper impact bar stud plate.
  3. Clamp the rear bumper impact bar stud plate into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Bumper Impact Bar Stud Plate Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Filling a Portable Fuel Container
WARNING Filling a portable fuel container while it is in the vehicle can cause fuel vapors that can ignite either by static electricity or other means. You or others could be badly burned and the vehicle could be damaged. Always: • Use approved fuel containers. • Remove the container from the ...

Brake Pedal Position Sensor Calibration
Calibration Criteria Note: Do not apply the brake pedal during the brake pedal position (BPP) sensor calibration procedure. Any movement of the brake pedal during this procedure will cause the calibration procedure to fail. If this occurs, the sensor calibration must be repeated. Brake pedal ...

Rear Seats
Either side of the rear seatback can be folded. To fold the rear seatbacks: 1. Place the front seatbacks in the upright position. Notice: Folding a rear seat with the safety belts still fastened may cause damage to the seat or the safety belts. Always unbuckle the safety belts and return them ...

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