Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper impact bar stud plate as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Clean and prepare the attaching   surfaces for welding.

  1. Position the rear bumper impact bar stud plate on the vehicle.
  2. Verify the fit of the rear bumper impact bar stud plate.
  3. Clamp the rear bumper impact bar stud plate into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Bumper Impact Bar Stud Plate Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Instrument Panel Upper Compartment Replacement
Instrument Panel Upper Compartment Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Procedure Before removing the instrument panel upper compartment screws, remove mat. Tighten 2.5 N·m (23 lb in) Instrument Panel Upper Compartment Assembly ...

Manual Transmission
Shift Pattern All Models Except Fuel Economy Model Fuel Economy Model These are the shift patterns for the six-speed manual transmissions. To operate the transmissions: Notice: Do not rest your hand on the shift lever while driving. The pressure could cause premature wear in the transmiss ...

Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at the sail panel 120 mm (4 3/4 in) from the back glass opening and 70 mm (2 3/4 in) rearward from the ...

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