Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on.
  2. Align the front side door outer panel.
  3. Verify the fit of the front side door outer panel.

  1. Clamp the front side door outer  panel into position.
  2. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Continue to hammer in stages along the hem flanges.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Install the outside rearview mirror. Refer to Outside Rearview Mirror Replacement.
  4. Install the front side door outside handle. Refer to Front Side Door Outside Handle Replacement.
  5. Install the front side door. Refer to Front Side Door Replacement.
  6. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  8. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Re ...

Rear Side Door Outer Panel Replacement (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools. Note: According to different corrosion warranties, only the regional m ...

Other materials:

Engine Oil Messages
CHANGE ENGINE OIL SOON This message displays when the engine oil needs to be changed. When you change the engine oil, be sure to reset the Oil Life System. OIL PRESSURE LOW — STOP ENGINE This message displays if low oil pressure levels occur. Stop the vehicle as soon as safely possible and do ...

Jump Starting
If the battery has run down, try to use another vehicle and some jumper cables to start your vehicle. Be sure to use the following steps to do it safely. WARNING   Batteries can hurt you. They can be dangerous because: • They contain acid that can burn you. • They contain gas ...

Front Floor Console Replacement
Preliminary Procedure Remove the instrument panel lower trim panel - left side. Refer to Instrument Panel Lower Trim Panel Replacement - Left Side Remove the instrument panel lower trim panel - right side. Refer to Instrument Panel Lower Trim Panel Replacement - Right Side Remo ...

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