Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

Note: If the location of the original plug weld holes can not be

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the rear floor panel filler as noted  from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the rear floor panel filler on the vehicle.
  2. Verify the fit of the rear floor panel filler.
  3. Clamp the rear floor panel filler into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Floor Panel Filler Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Front Fender Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front  Bumper Fascia Replacement Remove front bumper fascia guide. Refer to Front Bumper Fascia Replacement Remove the wheelhouse liner. Refer to Front Wheelhouse Liner Replacement Remove the headlamp. Refer to H ...

Exterior Lighting
The exterior lamp control is to the left of the steering column on the instrument panel. : Briefly turn to this position to turn the automatic lamp control off or on again. AUTO: Turns the headlamps on automatically at normal brightness, together with the parking lamps, taillamps, license ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Disabling and Enabling. Disconnect the negative battery cable. Refer to ...

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