Chevrolet Cruze Repair Manual: Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Drill 8 mm (5/16 in) for plug welding along the edges of the rear floor panel filler as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the rear floor panel filler on the vehicle.
- Verify the fit of the rear floor panel filler.
- Clamp the rear floor panel filler into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Rear Floor Panel Filler Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Roof Side Rail Inflatable Restraint Module Replacement
Warning: In order to prevent SIR deployment, personal injury, or
unnecessary SIR system repairs, do not strike the door or the
door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition
and remove the key when performing service in the
area of the SIS.
Warning: When pe ...
Service
This vehicle may have the new environmentally friendly refrigerant, R1234yf.
This refrigerant has a significantly reduced global warming impact on the environment,
compared to the traditional automotive refrigerant, R-134a. All vehicles have a
label underhood that identifies the refrigerant us ...
Power Door Locks Description and Operation
Door Lock System Components
The power door lock system consists of the following components:
Door lock switch - located in the center of the instrument panel
Body control module (BCM)
Driver door latch
Passenger door latch
Left rear door latch
Right rear door latch
Door Lock System ...
