Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Install NEW stabilizer shaft insulators (1) to stabilizer shaft (2) so that the slit in the insulator is facing the rear of the vehicle.

  1. Install the insulator c 2. lamp to the insulator:

2.1. Position the clamp (2) over on the insulator.

2.2. Use two M8 bolts (1, 3) with 40 mm (1.57 in) length.

2.3. Tighten bolts (1, 3) by turns until clamp (2) slips over insulator.

  1. Check proper fitting of clamp and insulator.

Retainer (1) MUST seat centrically in the hole of the clamp.

Caution: Refer to Fastener Caution in the Preface section.

  1. Install the NEW stabilizer shaft bolts (1) and tighten the NEW stabilizer shaft bolts to 22 N·m (17 lb ft) + 40° using the EN 45059 kit .

  1. Move out positioning pins (1) of CH 49289 adapter .

  1. Carefully, raise the frame (1) using CH 49289 adapter (2).

Note: Do NOT reuse old bolts.

Note: Do NOT reuse old bolts.

  1. Install the 2 frame reinforcements (1).
  2. Install the 2 NEW frame rear bolts (2) and tighten to 160 N·m (118 lb ft).
  3. Install the front transmission mount bolt (1) and tighten to 58 N·m (43 lb ft).
  4. Install the rear transmission mount bracket bolt (2) and tighten to 100 N·m (74 lb ft).

  1. Install and tighten 4 fasteners (1) to the engine   side cover on both sides.

  1. Install and tighten lower stabilizer link shaft nut (2) on both sides to 35 N·m (26 lb ft)
  2. Lower the vehicle.
  3. Install the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation
Removal Procedure
Turn the front wheels to the straight forward position and secure the steering  wheel from moving. Remove the 2 lower steering intermediate shaft bolts (1). Remove the steering ...

Front Wheel Bearing and Hub Replacement
Special Tools EN-45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. ...

Other materials:

Brake Fluid
The brake/clutch master cylinder reservoir is filled with DOT 3 brake fluid as indicated on the reservoir cap. There are only two reasons why the brake fluid level in the reservoir might go down: • The brake fluid level goes down because of normal brake lining wear. When new linings are in ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling ...

Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of the serv ...

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