Chevrolet Cruze Repair Manual: Rear Side Door Adjustment
Rear Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
- Loosen the rear door hinge bolt (Qty: 4) to adjust the rear door.
- Adjust the rear door in order to obtain an even gap between the rear door and the roof, the quarter outer panel, the rocker panel and the front side door and so that the rear door is flush with the roof, the quarter outer panel, the rocker panel and the front side door.
Adjustment
- Rear side door to roof (a) 6.0 mm ± 1.0 mm (0.24 in ± 0.04 in)
- Rear side door to quarter outer panel (b) 3.5 mm ± 0.75 mm (0.14 in ± 0.03 in)
- Rear side door to rocker panel (c) 4.5 mm ± 1.0 mm (0.18 in ± 0.04 in)
- Rear side door to front side door (d) 3.5 mm ± 0.75 mm (0.14 in ± 0.03 in)
Tighten 25 N·m (19 lb ft)
Front Side Door Replacement
Preliminary Procedure
Remove the front side door trim panel. Refer to Front Side Door Trim
Replacement.
Front Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface ...
Rear Side Door Replacement
Preliminary Procedure
Remove the rear side door trim panel. Refer to Rear Side Door Trim
Replacement.
Rear Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface se ...
Other materials:
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper
impact bar stud plate as noted from the original panel.
Note: If the location of the original plug weld holes can
not be determined, space the plug weld holes every 40 mm (1½ in).
Clean and prepare the ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR
Disabling and Enabling.
Disconnect the negative battery cable. Refer to ...
Rear Side Door Wiring Harness Replacement
Preliminary Procedure
Remove the rear side door inner panel trim. Refer to Rear Side Door Trim
Replacement.
Rear Side Door Wiring Harness
Warning: Unless directed otherwise, the ignition and start switch must be
in the OFF or LOCK position, and all electrical
loads must be OFF befor ...
