Warning: Remove the fuel tank cap and relieve the fuel system pressure before servicing the fuel system in order to reduce the risk of personal injury. After you relieve the fuel system pressure, a small amount of fuel may be released when servicing the fuel lines, the fuel injection pump, or the connections. In order to reduce the risk of personal injury, cover the fuel system components with a shop towel before disconnection. This will catch any fuel that may leak out. Place the towel in an approved container when the disconnection is complete.
Road Test Warning
Warning: Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautions could lead to serious personal injury and vehicle damage.
Safety Glasses and Compressed Air Warning
Warning: Wear safety glasses when using compressed air in order to prevent eye injury.
Safety Glasses Warning
Warning: Wear safety glasses in order to avoid eye damage.
Safety Goggles and Fuel Warning
Warning: Always wear safety goggles when working with fuel in order to protect the eyes from fuel splash.
SIR Deployed Inflator Modules Are Hot Warning
Warning: After deployment, the metal surfaces of the SIR component may be very hot. To help avoid a fire or personal injury:
SIR Inflatable Module Deployment Outside Vehicle Warning
Warning: When you are deploying an inflator module for disposal, perform the deployment procedures in the order listed. Failure to follow the procedures in the order listed may result in personal injury.
SIR Inflator Module Disposal Warning
Warning: In order to prevent accidental deployment and the risk of personal injury, do not dispose of an undeployed inflator module as normal shop waste. Undeployed inflator modules contain substances that could cause severe illness or personal injury if their sealed containers are damaged during disposal. Use the following deployment procedures to safely dispose of an undeployed inflator module.
Failure to observe the following disposal methods may be a violation of federal, state, or local laws.
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service
panel as noted from the original
panel.
Clean and prepare the attaching surfaces for welding.
Position the body lock pillar inner panel on the vehicle.
Verify the fit of the panel.
Clamp th ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the body side
outer lower panel as noted from the original panel.
Note: If the location of the original plug weld holes can not be
determined, space the plug weld holes every 40 mm (1½ in).
Clean and prepare the attac ...