Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the front end upper tie bar.

  1. Cut the panel where sectioning is to be performed.

Note: Do not damage any inner panels or reinforcements.

  1. Locate and mark all the necessary factory welds of the front end upper tie bar.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged front end upper tie bar.
Front End Upper Tie Bar Support Sectioning (MIG Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the front end upper tie bar in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal th ...

Other materials:

Front Floor Console Storage Tray Replacement
Preliminary Procedure Remove the automatic or manual transmission control lever trim cover. Refer to Automatic or Manual Transmission Control Lever Trim Cover Replacement Front Floor Console Storage Tray Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Tighte ...

Tyre and Wheel Removal and Installation
Removal Procedure Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel center cap. Mark the relationship of the wheel (2) to the hub. Remove the wheel nuts (1). Warning: If penetrating oil gets on the vertical surfaces between the ...

Inflatable Restraint Roof Rail Modules
The roof rail modules are located under the headliner extending from the front windshield pillar to the rear window pillar. The roof rail modules contain a housing, inflatable air bag, initiating device, and a canister of gas generating material. The initiator is part of the roof rail module d ...

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