Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Create cut lines on the front end upper tie bar.
- Cut the panel where sectioning is to be performed.
Note: Do not damage any inner panels or reinforcements.
- Locate and mark all the necessary factory welds of the front end upper tie bar.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged front end upper tie bar.
Front End Upper Tie Bar Support Sectioning (MIG Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Cut the front end upper tie bar in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed
to allow a gap of one-and-one-half-times the metal th ...
Other materials:
Headlamp Aiming Procedure
Open the hood.
Measure from the floor to the center of the headlamp bulb. Some
headlamps have an aim dot marked on the headlamp lens.
At the screen, measure from the floor and place the horizontal tape at
the measured distance.
Measure from the reference line on the floor to the le ...
Body Waterleak Repair
Warning: If the vehicle interior is exposed to moisture and becomes
soaked up to the level of the sensing and diagnostic module (SDM),
the SDM and SDM harness connector must be replaced. The SDM could be activated
when powered, which could cause airbag deployment
and result in personal inj ...
Headlamp Replacement
Preliminary Procedure
Remove the front bumper fascia upper bracket. Refer to Front Bumper Fascia
Replacement.
Headlamp Screw (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tip
Secure the headlamp fasteners in sequence, as indicated.
Tighten
2.5 N·m (22 lb in)
...
