Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
- Locate and mark all the necessary factory welds of the front end sheet metal cross panel reinforcement (1).
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the front end sheet metal cross panel reinforcement (1).
- Drill all factory welds.
- Grind factory welds of the front end upper tie bar.
- Remove the front end upper tie bar (1).
Front End Upper Tie Bar Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Position the front end upper tie bar (1) on the vehicle.
Verify the fit of the front end upper tie bar.
Clamp the front end upper tie bar into position.
Braze accordingly.
...
Other materials:
Roof Side Rail Inflatable Restraint Module Replacement
Warning: In order to prevent SIR deployment, personal injury, or
unnecessary SIR system repairs, do not strike the door or the
door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition
and remove the key when performing service in the
area of the SIS.
Warning: When pe ...
Roof Console Replacement
Dome Lamp Bezel
Roof Console Screw (Qty: 2)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (22 lb in)
Roof Console Assembly
Procedure
Disconnect the electrical connectors.
When replacing the driver information display bezel, remove the dri ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner
wheelhouse as noted from the original panel.
Note: If the location of the original plug weld holes can not be
determined, space the plug weld holes every 40 mm (1½ in).
Clean and prepare the attaching & ...
