Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds and weld seams of the drivetrain and front suspension frame front support.

  1. Drill out front flange of front suspension support frame from above through the front compartment side rail.

Note: Drill holes are necessary for later plug welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the drivetrain and front suspension frame front support.
Drivetrain and Front Suspension Frame Front Support Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel. Clean and prepare the attaching &n ...

Other materials:

Off-Road Recovery
The vehicle's right wheels can drop off the edge of a road onto the shoulder while driving. Follow these tips: 1. Ease off the accelerator and then, if there is nothing in the way, steer the vehicle so that it straddles the edge of the pavement. 2. Turn the steering wheel about one-eight ...

Filling the Tank
WARNING Fuel vapors and fuel fires burn violently and can cause injury or death. • To help avoid injuries to you and others, read and follow all the instructions on the fuel pump island. • Turn off the engine when refueling. • Keep sparks, flames, and smoking materials away from fuel. • Do no ...

Front Bumper Fascia Replacement
Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement. Front Wheelhouse Liner Bolt (Qty: 8) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m(23 lb in) Front Bumper Fascia Bolt (Q ...

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