Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds and weld seams of the drivetrain and front suspension frame front support.

  1. Drill out front flange of front suspension support frame from above through the front compartment side rail.

Note: Drill holes are necessary for later plug welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the drivetrain and front suspension frame front support.
Drivetrain and Front Suspension Frame Front Support Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel. Clean and prepare the attaching &n ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR  Dis ...

Air Conditioning Compressor and Condenser Hose Replacement (1.6L LDE, LXV, and 1.8L 2H0)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging Remove front bumper fascia. Refer to Front Bumper Fascia Replacement Remove A/C compressor and condenser hose nut (1) from A/C condenser (2). Remove A/C compressor and condenser hose bol ...

Air Conditioning Compressor Replacement (1.6L LDE, LXV, and 1.8L 2H0)
Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Rec  . overy and Recharging. Remove drive belt. Refer to Drive Belt Replacement. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Disconnect the A/C compressor electrical connector Re ...

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