Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds and weld seams of the drivetrain and front suspension frame front support.
- Drill out front flange of front suspension support frame from above through the front compartment side rail.
Note: Drill holes are necessary for later plug welds.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the drivetrain and front suspension frame front support.
Drivetrain and Front Suspension Frame Front Support Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain
and front suspension frame front support as noted from the
original panel.
Clean and prepare the attaching &n ...
Other materials:
Installation Procedure
Cut the front compartment front rail in corresponding locations to fit
the remaining original panel. The sectioning joint should be
trimmed to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused porti ...
Battery Voltage and Charging Messages
BATTERY SAVER ACTIVE
This message displays when the vehicle has detected that the battery voltage
is dropping beyond a reasonable point. The battery saver system starts reducing
features of the vehicle that may be noticed. At the point that features are disabled,
this message displays. Turn o ...
Symptoms - Squeaks and Rattles
Table 1: Rattle Coming From the Side Rail
Table 2: Rattle Under Vehicle at Higher RPM
Table 3: Thump From Rear of Vehicle on Bumps
Table 4: Glass Knock Coming From the Rear of the Vehicle When Driving Over
Bumps
Table 5: Rattle Coming From Door
Table 6: Squeak When Operating Doors
Table 7: S ...
