Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.
  2. Cut the adhesive with an appropriate tool.

  1. Remove the damaged roof panel (1).
Roof Outer Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted from the original panel. Position the roof  panel (1) on the ...

Other materials:

Instrument Panel Assembly Replacement
Preliminary Procedures Disable the SIR system. Refer   to SIR Disabling and Enabling Remove the front floor console assembly. Refer to Front Floor Console Replacement. Remove the radio assembly. Refer to Radio Replacement. Remove the driver information display bezel. Refer ...

Fuel Tank Filler Pipe Housing Replacement
Preliminary Procedure Remove rear wheelhouse panel liner. Refer to Rear Wheelhouse Panel Liner Replacement. Remove fuel tank filler door. Refer to Fuel Tank Filler Door Replacement. Fuel Tank Filler Door Lock Actuator Procedure Disconnect electrical connector. Fuel Tank ...

Rear Bumper Fascia Replacement
Preliminary Procedure Remove the tail lamps. Refer to Tail Lamp Replacement. Rear Bumper Fascia Retainer (Qty: 2) Rear Wheelhouse Liner Bolt (Qty: 6) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Rear Bumper Fascia Procedure Pull th ...

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