Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.
  2. Cut the adhesive with an appropriate tool.

  1. Remove the damaged roof panel (1).
Roof Outer Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted from the original panel. Position the roof  panel (1) on the ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted  from the original panel. Clean and prepare the attaching surfaces for welding. Position the front compartment upper side rail on the vehicle. Verify the fit of the fr ...

Rear Side Door Weatherstrip Replacement - Door Side
Rear Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 25 N·m (19 lb ft) Rear Side Door Weatherstrip - Door Side Procedure Unclip weatherstrip   from rear side door. When removing protective liners from adhesive tape, be care ...

Windows
WARNING Never leave a child, a helpless adult, or a pet alone in a vehicle, especially with the windows closed in warm or hot weather. They can be overcome by the extreme heat and suffer permanent injuries or even death from heat stroke. The vehicle aerodynamics are designed to improve fuel ...

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