Chevrolet Cruze Repair Manual: Removal Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Roof Rear Header Panel Replacement (MIG-Brazing) / Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Remove all related panels and components.
Visually inspect the damage. Repair as much of the damage as possible.
Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Locate and mark all factory welds.

Drill all factory welds. Note the number and location of welds for installation of the service assembly.

Remove the damaged roof rear header panel (1).

Roof Rear Header Panel Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure

Clean and prepare the attaching surfaces for welding. Position the roof rear header panel (1) on the vehicle. Verify the fit of the panel. Clamp the roof rear header panel into positi ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the roof rear header (1) panel on the vehicle. Verify the fit of the panel. Clamp the roof rear header ...

Daytime Running Lamps (DRL)
Daytime Running Lamps can make it easier for others to see the front of your vehicle during the day. Fully functional daytime running lamps are required on all vehicles first sold in Canada. A light sensor on top of the instrument panel makes the DRL work, so be sure it is not covered. The D ...

Manual Transmission
Shift Pattern All Models Except Fuel Economy Model Fuel Economy Model These are the shift patterns for the six-speed manual transmissions. To operate the transmissions: Notice: Do not rest your hand on the shift lever while driving. The pressure could cause premature wear in the transmiss ...