Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair;

  1. Locate and mark all the necessary factory welds of the rear end panel plate.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the underbody rear side rail reinforcement
Underbody Rear Side Rail Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges of the underbody rear side rail reinforcement as noted from the original panel. Clean and prepare the attaching&nb ...

Other materials:

Different Size Tires and Wheels
If wheels or tires are installed that are a different size than the original equipment wheels and tires, vehicle performance, including its braking, ride and handling characteristics, stability, and resistance to rollover may be affected. If the vehicle has electronic systems such as antilock ...

Frame and Underbody
Specifications Engine Shield Replacement Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Engine Shield Bolt (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 40 N·m (30 lb ft) Engine Shield Front Comp ...

Bumpers and Fascias
Specifications Front Bumper Energy Absorber Replacement Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Front Bumper Energy Absorber Procedure Unclip from front bumper fascia. ...

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