Chevrolet Cruze Repair Manual: Thread Inserts
General Purpose Thread Repair Kits.
These kits are available commercially.
Repair Procedure
Warning: Refer to Safety Glasses Warning in the Preface section.
Note: Refer to the thread repair kit manufacturer's instructions regarding the size of the drill and tap to use. Avoid any buildup of chips. Back out the tap every few turns and remove the chips.
- Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
- Drill out the damaged threads. Clean out any chips.
- Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
- Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
Note: The insert should be flush to one turn below the surface.
- Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
- If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.
Abbreviations and Meanings
Registered and Non-Registered Trademarks
Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual.
Prevailing Torque Fasteners
Prevailing torque fasteners create a thread interface between the fastener
and the fastener counterpart in order to prevent the fastener
from loosening.
All Metal Prevailing Torque Fasteners
Thes ...
Lifting and Jacking the Vehicle
Note: The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to
avoid unwanted contact with the vehicle's body and structure
depending on lifting equipment used. Refer to the manufacture's recom ...
Other materials:
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner
wheelhouse as noted from the original panel.
Note: If the location of the original plug weld holes can not be
determined, space the plug weld holes every 40 mm (1½ in).
Clean and prepare the attaching & ...
Fuses and Circuit Breakers
The wiring circuits in the vehicle are protected from short circuits by a combination
of fuses and circuit breakers. This greatly reduces the chance of damage caused
by electrical problems.
To check a fuse, look at the silver-colored band inside the fuse.
If the band is broken or melted, repla ...
Installation Procedure
Remove rear end upper panel extension (1) from service part.
Cut
Cut the body side inner panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed to
allow a gap of one-and-one-half-times the metal thickness at the sectioni ...
