Chevrolet Cruze Repair Manual: Air Conditioning Compressor Replacement (1.6L LDE, LXV, and 1.8L 2H0)
Preliminary Procedures
- Recover the refrigerant. Refer to Refrigerant Rec . overy and Recharging.
- Remove drive belt. Refer to Drive Belt Replacement.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Disconnect the A/C compressor electrical connector
- Remove compressor hose assembly. Refer to Air Conditioning Compressor and Condenser Hose Replacement.
- A/C Compressor Bolt (Qty: 3)
Caution: Refer to Fastener Caution in the Preface section.
Tighten 22 N·m (16 lbf ft)
- A/C Compressor Assembly
Procedure
- Use a low viscosity, poly-alkylene glycol (PAG) oil. Use of the incorrect oil can result in compressor failure.
- When replacing the A/C compressor, balance the compressor oil. Refer to Air Conditioning Compressor Oil Balancing
- Using GE 39400-A detector leak test A/C compressor fittings.
Special Tools
GE 39400-A Electronic Halogen Leak Detector
For equivalent regional tools, refer to Special Tools.
Refrigerant Recovery and Recharging
Special Tools
GE-45037 A/C Oil Injector
For equivalent regional tools, refer to Special Tools.
Refrigerant Recovery and Recharging
Warning: To prevent personal injury, avoid breathing A/C Refriger ...
Air Conditioning Compressor Replacement (1.6L LXT)
Preliminary Procedures
Recover the refrigerant. Refer to Refrigerant Rec overy and
Recharging.
Remove drive belt. Refer to Generator and Air Conditioning Compressor
and Power Ste ...
Other materials:
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing
(1).
Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear
of structural adhesive.
Apply structural adhesive to all attaching surfaces ...
Installation Procedure
Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges
of the underbody rear side rail reinforcement as noted from
the original panel.
Clean and prepare the attaching surfaces for
brazing.
Position the underbody rear side rail reinforcement on the ve ...
