Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Body Waterleak Repair

Warning: If the vehicle interior is exposed to moisture and becomes

Warning: If the vehicle interior is exposed to moisture and becomes soaked up to the level of the sensing and diagnostic module (SDM), the SDM and SDM harness connector must be replaced. The SDM could be activated when powered, which could cause airbag deployment and result in personal injury.

Depending on the location of the waterleak, you may have to remove certain interior components in order to repair the leak.

  1. If the floor carpet is wet refer  to Floor Carpet Drying.

  1. Cut out a portion of the adhesive caulking in the leak area from inside or outside of the vehicle.
  2. Clean and remove all loose particles of the adhesive old caulking from the area.
  3. Apply joint body and seam sealer where the old adhesive caulking was removed.
  4. Allow the adhesive caulking to dry for several hours.
  5. Test for leaks.
  6. Install the trim, if removed.
Air Hose Test
Caution: The air hose test should only be used on fully cured urethane adhesive. Otherwise, damage to the urethane adhesive bead could result in additional leaks. Using a liquid detergent, ...

Stationary Window Waterleak Repair
Note: If any water enters the vehicle interior up to the level of the carpet or higher and soaks the carpet, the sensing and diagnostic module (SDM) and the SDM harness connector may need to be rep ...

Other materials:

Installation Procedure
Cut the front compartment front rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused porti ...

Fuel
Use of the recommended fuel is an important part of the proper maintenance of this vehicle. To help keep the engine clean and maintain optimum vehicle performance, we recommend the use of gasoline advertised as TOP TIER Detergent Gasoline. Look for the TOP TIER label on the fuel pump to ensure ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the braze holes every 40 mm (1½ in). Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the rear floor panel filler as noted from the original panel. Clean and prepare ...

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