Chevrolet Cruze Repair Manual: General Plastic Repair
Warning: In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines:
- Work in a properly ventilated area
- Apply protective cream to any exposed skin
- Remove any mixture that comes into contact with skin
- Wash skin with cold water to remove glass and resin dust
- Use a sander with a vacuum attachment
- Follow the repair material manufacturer's instructions
Also, always wear the following:
- An approved respirator, or air supplied respirator
- Eye protection
- Rubber gloves
- Earplugs
- Protective clothing
The following procedures should be followed when repairing all types of thermoset plastic:
- Follow the manufacturer's application and curing recommendations
- Do not intermix systems. Use the supplies and the repair materials from the same manufacturer.
- Clean the inner and outer surfaces of the repair area with a soap impregnated scouring pad in order to remove any dirt or mold release agent.
- Clean the area with a wax and grease remover, using only enough of the remover to dampen a cloth. Allow the panel to dry thoroughly.
- Remove the surface finish from the area to be repaired. Adhesives are designed to adhere to the plastic substrate, not the finish.
- Prime a metal surface before applying the repair material.
- Inspect the rear side of the work area before making repairs in order to avoid possible damage to wires, motors, etc.
How To Indentify Plastic Parts
Plastic parts can be identified by the SAE code, which is usually found on
the rear of the part, and/or by the characteristics of the plastic.
Knowing the type of plastic aids in selecting th ...
Other materials:
Tyre Dismounting and Mounting
Caution: Use a tire changing machine in order to dismount tires. Do
not use hand tools or tire irons alone in order to remove the tire from
the wheel. Damage to the tire beads or the wheel rim could result.
Caution: Do not scratch or damage the clear coating on aluminum wheels with the
tire ...
Basecoat/Clearcoat Paint Systems
Warning: Exposure to isocyanates during paint preparation and
application processes can cause severe breathing problems. Read and
follow all of the instructions from the manufacturers of painting materials,
equipment, and protective gear.
All paint finish repairs of rigid exterior surfaces mus ...
SIR Disabling and Enabling
SIR component location affects how a vehicle should be serviced. There are
parts of the SIR system installed in various locations around a
vehicle. To find the location of the SIR components refer to SIR Identification
Views.
There are several reasons for disabling the SIR system, such as re ...
