Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Create cut lines on the body side inner panel.
Note: Do not damage any inner panels or reinforcements.
- Cut the panel where sectioning is to be performed.
- Locate and mark all the necessary factory welds of the body side inner panel.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the body side inner panel.
- Locate and mark all the necessary factory welds of the rocker inner panel.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Remove the damaged rocker inner panel.
Rocker Inner Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Align the rocker inner panel.
Drill 8 mm (5/16 in) for plug welding along the edges of the quarter
outer panel as noted from the original panel.
Clean and prepare the attaching ...
Other materials:
Thread Inserts
General Purpose Thread Repair Kits.
These kits are available commercially.
Repair Procedure
Warning: Refer to Safety Glasses Warning in the Preface section.
Note: Refer to the thread repair kit manufacturer's instructions
regarding the size of the drill and tap to use. Avoid any buildup ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer ...
Installation Procedure
Cut the quarter outer panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed to
allow a gap of one-and-one-half-times the metal thickness at the sectioning
joint.
Create a 50 mm (2 in) backing plate from the unused portion ...