Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the body lock pillar outer panel.

Note: Do not damage any inner panels or reinforcements.

Note: Do not damage any inner panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Locate and mark all the necessary factory welds of the body lock pillar outer panel.
  2. Drill all factory welds.

  1. Remove the damaged  body lock pillar outer panel.
Body Lock Pillar Outer Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the body lock pillar outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the met ...

Other materials:

Work Stall Test Warning
Warning: One or more of the following guidelines may apply when performing specific required tests in the work stall: When a test requires spinning the drive wheels with the vehicle jacked up, adhere to the following precautions: Do not exceed 56 km/h (35 mph) when spinning one drive wheel ...

Rear Side Door Replacement
Preliminary Procedure Remove the rear side door trim panel. Refer to Rear Side Door Trim Replacement. Rear Side Door Check Link Bolt Caution: Refer to Fastener Caution in the Preface section. Procedure Remove the water deflector Disconnect the door electrical connector. Suppo ...

Rear Bumper Fascia Replacement
Preliminary Procedure Remove the tail lamps. Refer to Tail Lamp Replacement. Rear Bumper Fascia Retainer (Qty: 2) Rear Wheelhouse Liner Bolt (Qty: 6) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Rear Bumper Fascia Procedure Pull th ...

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