Chevrolet Cruze Repair Manual: Aluminum Wheel Porosity Repair
- Remove the tire and wheel. Refer to Tire and Wheel Removal
and Installation.
- Inflate the tire to the manufactures specified pressure as stated on the
tire.
- Submerge the tire/wheel into a water bath in order to locate the leak.
- Inscribe a mark on the wheel in order to indicate the leak areas.
- Inscribe a mark on the tire at the valve stem in order to indicate the
orientation of the tire to the wheel.
- Remove the tire from the wheel. Refer to Tire Dismounting and Mounting.
Note: Do not damage the exterior surface of the wheel.
- Use number 80 grit sandpaper to scuff the inside of the rim surface at
the leak area.
- Use general purpose cleaner to clean the leak area.
- Apply 3 mm (0.12 in) thick layer of adhesive/sealant to the leak area.
Refer to Adhesives, Fluids, Lubricants, and Sealers.
- Allow for the adhesive/sealant to dry.
- Align the inscribed mark on the tire with the valve stem on the wheel.
- Install the tire to the wheel. Refer to Tire Dismounting and Mounting.
- Pressurize the tire to 276 kPa (40 psi).
- Submerge the tire/wheel into a water bath in order ensure the leak is
sealed.
- Inflate the tire to the specified pressure as stated on the tire
placard.
- Balance the tire and wheel. Refer to Tire and Wheel Assembly Balancing -
Off Vehicle.
- Install the tire and wheel. Refer to Tire and Wheel Removal and
Installation.
Finish Damage Evaluation Procedure
Note:
If the wheels are chrome-plated, do not re-plate or refinish the
wheels.
If the wheels are polished aluminum, do not refinish the wheels in
the de ...
Other materials:
Installation Procedure
Align the rocker inner panel.
Drill 8 mm (5/16 in) for plug welding along the edges of the quarter
outer panel as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Position the rocker inner panel on the vehicle.
Verify the fit of ...
Vehicle Positioning
At times, the position of the vehicle on the map could be inaccurate due to one
or more of the following reasons:
• The road system has changed.
• The vehicle is driving on slippery road surfaces such as sand, gravel, or snow.
• The vehicle is traveling on winding roads or long straight roads.
...
Installation Procedure
Cut the body lock pillar outer panel in corresponding locations to fit
the remaining original panel. The sectioning joint should be
trimmed to allow a gap of one-and-one-half-times the metal thickness at the
sectioning joint.
Create a 50 mm (2 in) backing plate from the unused porti ...