Chevrolet Cruze Repair Manual: Aluminum Wheel Porosity Repair

Chevrolet Cruze Repair Manual / Suspension / Tires and Wheels / Aluminum Wheel Porosity Repair

Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation.
Inflate the tire to the manufactures specified pressure as stated on the tire.
Submerge the tire/wheel into a water bath in order to locate the leak.
Inscribe a mark on the wheel in order to indicate the leak areas.
Inscribe a mark on the tire at the valve stem in order to indicate the orientation of the tire to the wheel.
Remove the tire from the wheel. Refer to Tire Dismounting and Mounting.

Note: Do not damage the exterior surface of the wheel.

Use number 80 grit sandpaper to scuff the inside of the rim surface at the leak area.
Use general purpose cleaner to clean the leak area.
Apply 3 mm (0.12 in) thick layer of adhesive/sealant to the leak area. Refer to Adhesives, Fluids, Lubricants, and Sealers.
Allow for the adhesive/sealant to dry.
Align the inscribed mark on the tire with the valve stem on the wheel.
Install the tire to the wheel. Refer to Tire Dismounting and Mounting.
Pressurize the tire to 276 kPa (40 psi).
Submerge the tire/wheel into a water bath in order ensure the leak is sealed.
Inflate the tire to the specified pressure as stated on the tire placard.
Balance the tire and wheel. Refer to Tire and Wheel Assembly Balancing - Off Vehicle.
Install the tire and wheel. Refer to Tire and Wheel Removal and Installation.

Aluminum Wheel Refinishing

Finish Damage Evaluation Procedure Note: If the wheels are chrome-plated, do not re-plate or refinish the wheels. If the wheels are polished aluminum, do not refinish the wheels in the de ...

Other materials:

Customer Assistance Offices
Chevrolet encourages customers to call the toll-free number for assistance. However, if a customer wishes to write or e-mail Chevrolet, the letter should be addressed to: United States and Puerto Rico Chevrolet Motor Division Chevrolet Customer Assistance Center P.O. Box 33170 Detroit, MI 4 ...

Frame and Underbody
Specifications Engine Shield Replacement Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Engine Shield Bolt (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 40 N·m (30 lb ft) Engine Shield Front Comp ...

Tracing Powder or Chalk Test
Clean the weatherstrips and the contact surfaces with cleaning solvent. Apply powder or chalk in an unbroken line to the contact surface of the weatherstrip surrounding the perimeter of the suspected areas. Close the panel completely without slamming the panel. Closing the panel comple ...