Warning: Halogen bulbs contain gas under pressure. Handling a bulb improperly could cause it to shatter into flying glass fragments. To help avoid personal injury:
Hood Hold-Open Device Warning
Warning: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury.
Hot Exhaust System Warning
Warning: While engine is operating, the exhaust system will become extremely hot. To prevent burns avoid contacting a hot exhaust system.
Moving Parts and Hot Surfaces Warning
Warning: Avoid contact with moving parts and hot surfaces while working around a running engine in order to prevent physical injury.
Protective Goggles and Glove Warning
Warning: Always wear protective goggles and gloves when removing exhaust parts as falling rust and sharp edges from worn exhaust components could result in serious personal injury.
Fuel and Evaporative Emission Pipe Warning
Relieving Fuel Pressure WarningBattery Negative Cable Disconnection and Reconnection
Removal Procedure
Turn on the radio and record all of the customer radio station presets.
Ensure that all lamps and accessories are turned off.
Turn the ignition OFF and remove the ignition key.
Warning: Refer to Battery Disconnect Warning in the Preface section.
Loosen the negati ...
Specifications
Front Door (Diesel)
65 mm
83 mm
Front Door (Diesel)
60 mm
87 mm
Rear Compartment Lid (Diesel)
122 mm
32 mm
Rear Compartment Lid (Ecoline)
162 mm
32 mm
...
Installation Procedure
Align the rocker inner panel.
Clean and prepare the attaching surfaces for spot welding.
Apply structural adhesive to all attaching surfaces.
Position the rocker inner panel on the
vehicle.
Verify the fit of the quarter outer panel
Clamp the rocker inner panel into posi ...