Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Waterleak Test Preparation

Watertest Stand Assembly

  1. Pipe (0.5 x 36 in)
  2. Reducing Tee, Right Stand Only (0.5 x 0.5 x 0.25 in)
  3. Coupling, Left Stand Only, (0.5 in)
  4. Tee, Left Stand Only (0.5 in)
  5. Cross, Right Stand Only (0.5 in)
  6. Pipe to Hose Nipple, Right Stand Only (0.5 in)
  7. Female Hose Coupling (5/8 in)
  8. Input Hose, Right Stand Only (2.0 ft) (5/8 in diameter)
  9. Close Nipple (0.5 in)
  10. Cross (0.5 in) with Weld-On Cap (0.5 in)
  11. Nipple (0.5 x 12 in)
  12. Cap (0.5 in)
  13. Female Hose Coupling (5/8 in)
  14. Cross Hose (12 ft) (5/8 in diameter)
  15. Hose Quick Connect
  16. Pipe to Hose Nipple (0.5 in)
  17. Pipe (0.5 x 60 in)
  18. Water Pressure Gauge. Right Stand Only
  19. Full Jet Spray Nozzle, No. 1/2GG-25 or Equivalent
  20. Coupling (0.5 in)
  1. Assemble the water  test stand as shown.

  1. Position   the stands as shown.

The water spray from the stands should overlap the vehicle as shown.

  1. Have an assistant inside of the vehicle during the test in order to locate any leaks.
  2. The water pressure at the nozzle should maintain a 155 kPa (22 psi), for at least 4 minutes.

  1. In order to check the windshield, aim the water spray 30 degrees down and 45 degrees toward the rear.

Aim the water towards the corner of the windshield.

  1. In order to check the side windows for leaks, position the water stand towards the center of the rear quarter, aiming the water spray 30 degrees down and 45 degrees toward the rear.
  2. In order to check the back window, aim the water spray 30 degrees down and 30 degrees toward the front.
Waterleaks
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Water Hose Test
Note: Use a water hose without the nozzle attached. Have an assistant inside of the vehicle i 1. n order to locate the leak. Begin testing at the base of the window or the windshield. Slow ...

Other materials:

Vehicle Load Limits
It is very important to know how much weight the vehicle can carry. This weight is called the vehicle capacity weight and includes the weight of all occupants, cargo, and all nonfactory-installed options. Two labels on the vehicle show how much weight it may properly carry: the Tire and Loadi ...

Test Probe Caution
Caution: Do not insert test equipment probes (DMM etc.) into any connector or fuse block terminal. The diameter of the test probes will deform most terminals. A deformed terminal will cause a poor connection, which will result in a system failure. Always use the EL-35616 GM-Approved Terminal T ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted   from the original panel. Position the roof ...

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