Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Waterleak Test Preparation

Watertest Stand Assembly

  1. Pipe (0.5 x 36 in)
  2. Reducing Tee, Right Stand Only (0.5 x 0.5 x 0.25 in)
  3. Coupling, Left Stand Only, (0.5 in)
  4. Tee, Left Stand Only (0.5 in)
  5. Cross, Right Stand Only (0.5 in)
  6. Pipe to Hose Nipple, Right Stand Only (0.5 in)
  7. Female Hose Coupling (5/8 in)
  8. Input Hose, Right Stand Only (2.0 ft) (5/8 in diameter)
  9. Close Nipple (0.5 in)
  10. Cross (0.5 in) with Weld-On Cap (0.5 in)
  11. Nipple (0.5 x 12 in)
  12. Cap (0.5 in)
  13. Female Hose Coupling (5/8 in)
  14. Cross Hose (12 ft) (5/8 in diameter)
  15. Hose Quick Connect
  16. Pipe to Hose Nipple (0.5 in)
  17. Pipe (0.5 x 60 in)
  18. Water Pressure Gauge. Right Stand Only
  19. Full Jet Spray Nozzle, No. 1/2GG-25 or Equivalent
  20. Coupling (0.5 in)
  1. Assemble the water  test stand as shown.

  1. Position   the stands as shown.

The water spray from the stands should overlap the vehicle as shown.

  1. Have an assistant inside of the vehicle during the test in order to locate any leaks.
  2. The water pressure at the nozzle should maintain a 155 kPa (22 psi), for at least 4 minutes.

  1. In order to check the windshield, aim the water spray 30 degrees down and 45 degrees toward the rear.

Aim the water towards the corner of the windshield.

  1. In order to check the side windows for leaks, position the water stand towards the center of the rear quarter, aiming the water spray 30 degrees down and 45 degrees toward the rear.
  2. In order to check the back window, aim the water spray 30 degrees down and 30 degrees toward the front.
Waterleaks
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Water Hose Test
Note: Use a water hose without the nozzle attached. Have an assistant inside of the vehicle i 1. n order to locate the leak. Begin testing at the base of the window or the windshield. Slow ...

Other materials:

Aluminum Wheel Porosity Repair
Remove the tire and wheel. Refer to Tire and Wheel Removal   and Installation. Inflate the tire to the manufactures specified pressure as stated on the tire. Submerge the tire/wheel into a water bath in order to locate the leak. Inscribe a mark on the wheel in order to indic ...

Installation Procedure
Apply structural adhesive on the flanges of the front side door inner panel where the front side door outer panel bears on. Align the front side door outer panel. Verify the fit of the front side door outer panel. Clamp the front side door outer  panel into position. Pre-f ...

Trademarks and License Agreements
Manufactured under license under U.S. Patent #'s: 5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,487,535 & other U.S. and worldwide patents issued & pending. DTS and the Symbol are registered trademarks and DTS Digital Surround and the DTS logos are trademarks of DTS Inc. All Righ ...

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