Chevrolet Cruze Repair Manual: Front Side Door Replacement
Preliminary Procedure
Remove the front side door trim panel. Refer to Front Side Door Trim Replacement.
- Front Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface section.
Procedure
- Remove the water deflector.
- Disconnect the door electrical connector.
- Support the door before removing the hinge bolts.
- With the aid of an assistant, remove the door.
Tighten 25 N·m (18 lb ft)
- Front Side Door Lower Hinge Bolt (Qty: 2)
Tighten 25 N·m (18 lb ft)
- Front Side Door Upper Hinge Bolt (Qty: 2)
Tighten 25 N·m (18 lb ft)
- Front Side Door
Procedure
- Transfer all of the internal components.
- Adjust the front side door as needed. Refer to Front Side Door Adjustment.
Front Side Door Adjustment
Preliminary Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
Front Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
...
Rear Side Door Adjustment
Rear Side Door
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Loosen the rear door hinge bolt (Qty: 4) to adjust the rear door.
Adjust the rear door in order to ...
Other materials:
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing
(1).
Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear
of structural adhesive.
Apply structural adhesive to all attaching surfaces ...
Installation Procedure
Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges
of the underbody rear side rail reinforcement as noted from
the original panel.
Clean and prepare the attaching surfaces for
brazing.
Position the underbody rear side rail reinforcement on the ve ...
Removal Procedure
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front side door. Refer to Fron ...
