Chevrolet Cruze Repair Manual: Installation Procedure
- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel.
- Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse panel rear reinforcement overlap.
- Clean and prepare the attaching surfaces for brazing.
- Position the front wheelhouse panel rear reinforcement on the vehicle.
- Verify the fit of the front wheelhouse panel rear reinforcement.
- Clamp the front wheelhouse panel rear reinforcement into position.
- Braze accordingly.
- Braze the joint from front wheelhouse panel rear reinforcement to front wheelhouse front panel accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Compartment Upper Side Rail Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Battery Disconnect Warning
Warning: Unless directed otherwise, the ignition and start switch
must be in the OFF or LOCK position, and all electrical loads must be
OFF before servicing any electrical component. Disconnect the negative battery
cable to prevent an electrical spark should a tool or
equipment come in contact ...
Cigarette Lighter
For vehicles with a cigarette lighter, it is on the center floor console near
the shift lever.
To activate the cigarette lighter, push it into the heating element and let go.
When the lighter is ready it will pop back out.
Notice: Holding a cigarette lighter in while it is heating does not
l ...
Installation Procedure
Cut the front compartment upper side rail in corresponding locations to
fit the remaining original panel. The sectioning joint should
be trimmed to allow a gap of one-and-one-half-times the metal thickness at
the sectioning joint.
Create a 50 mm (2 in) backing plate from the unused ...