Chevrolet Cruze Repair Manual: Installation Procedure
- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel.
- Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse panel rear reinforcement overlap.
- Clean and prepare the attaching surfaces for brazing.
- Position the front wheelhouse panel rear reinforcement on the vehicle.
- Verify the fit of the front wheelhouse panel rear reinforcement.
- Clamp the front wheelhouse panel rear reinforcement into position.
- Braze accordingly.
- Braze the joint from front wheelhouse panel rear reinforcement to front wheelhouse front panel accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Compartment Upper Side Rail Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Relieving Fuel Pressure Warning
Warning: Remove the fuel tank cap and relieve the fuel system
pressure before servicing the fuel system in order to reduce the risk of
personal injury. After you relieve the fuel system pressure, a small amount of
fuel may be released when servicing the fuel lines, the fuel
injection pump, or ...
Aluminum Wheel Porosity Repair
Remove the tire and wheel. Refer to Tire and Wheel Removal
and Installation.
Inflate the tire to the manufactures specified pressure as stated on the
tire.
Submerge the tire/wheel into a water bath in order to locate the leak.
Inscribe a mark on the wheel in order to indic ...
Deployment Outside Vehicle for Seat Belt Pretensioners
Deploy the seat belt pretensioners outside of the vehicle when the vehicle
will be returned to service. Situations that require deployment
outside of the vehicle include the following:
Using the SIR diagnostics, you determine that the seat belt pretensioner
is malfunctioning.
The pretens ...
