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Chevrolet Cruze Repair Manual: Front Compartment Upper Side Rail Replacement (MAG-Welding)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Front Compartment Upper Side Rail Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel. Create a 5 x 18 mm (4/ ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Other materials:

Installation Procedure
Align the rocker inner panel. Drill 8 mm (5/16 in) for plug welding along the edges of the quarter outer panel as noted  from the original panel. Clean and prepare the attaching surfaces for welding. Position the rocker inner panel on the vehicle. Verify the fit of ...

Installation Procedure
Cut the rocker outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of the ...

Battery
Refer to the replacement number on the original battery label when a new battery is needed. WARNING Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. ...

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