Chevrolet Cruze Repair Manual: Front Compartment Upper Side Rail Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges
of the front wheelhouse panel rear reinforcement as
noted from the original panel.
Create a 5 x 18 mm (4/ ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Other materials:
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service
panel as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Position the roof rear header (1) panel on the vehicle.
Verify the fit of the panel.
Clamp the roof rear header ...
Front Bumper Energy Absorber Bracket Replacement
Preliminary Procedure
Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia
Opening Lower Cover Replacement
Drivetrain and Front Suspension Frame Bolt Front
Caution: Refer to Fastener Caution in the Preface section.
Tighten
160 N·m (119 lb ft)
Note: Do NOT reu ...
Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining
original panel. The sectioning joint should be trimmed to allow a
gap of one-and-one-half-times the metal thickness at the sectioning joint.
Create a 50 mm (2 in) backing plate from the unused portion of the
serv ...
