Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted  from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front compartment upper side rail on the vehicle.
  2. Verify the fit of the front compartment upper side rail.
  3. Clamp the front compartment upper side rail into position.

Note: Plug weld factory slots in the front hinge pillar body area

Note: Plug weld factory slots in the front hinge pillar body area (1) as noted from the original panel.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Compartment Upper Side Rail Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Accident With Side Air Bag Module Deployment - Component Replacement and Inspections
After a collision involving left/right side air bag module deployment, replace the following components. Left/right inflatable restraint side impact sensors on the side of the impact. Left/right inflatable restraint roof rail module on the side of the impact. Inflatable restraint sen ...

Interior Windnoise
Warning: Refer to Assistant Driving Warning in the Preface section. Interior windnoise is not heard when the window is lowered. Interior windnoise is caused by the air leaving the inside of the vehicle through a seal or a seam. Tape over the relief valves to cause added air  pressure wi ...

Moveable Window Schematics
Defogger Schematics Window System Component Views Window Systems Component Views ...

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