Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the front compartment upper side rail as noted  from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the front compartment upper side rail on the vehicle.
  2. Verify the fit of the front compartment upper side rail.
  3. Clamp the front compartment upper side rail into position.

Note: Plug weld factory slots in the front hinge pillar body area

Note: Plug weld factory slots in the front hinge pillar body area (1) as noted from the original panel.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Front Compartment Upper Side Rail Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Front Side Door Trim Replacement
Front Side Door Pull Handle Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 2 N·m (18 lb in) Front Side Door Inside Handle Bolt Finish Cap Tip Pull handle back to remove cap. Use suitable tool to unsnap. Front Side Door Inside Handle Bolt Tighten ...

Steering Knuckle Replacement
Preliminary Procedure Raise and support the vehicle. Refer to Lifting  and Jacking the Vehicle Remove the wheel bearing and hub assembly. Refer to Front Wheel Bearing and Hub Replacement. Separate the outer tie rod end from the knuckle. Refer to Steering Linkage Outer Tie R ...

Brake Pedal Position Sensor Calibration
Calibration Criteria Note: Do not apply the brake pedal during the brake pedal position (BPP) sensor calibration procedure. Any movement of the brake pedal during this procedure will cause the calibration procedure to fail. If this occurs, the sensor calibration must be repeated. Brake pedal ...

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