Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the quarter outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
  2. Create a 50 mm (2 in) backing plate from the unused portion  of the service part.
  3. Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1 1/2 in) apart.
  4. Prepare all mating surfaces as necessary.
  5. Fit the backing plates halfway into the sectioning joints, clamp in place and braze to the vehicle.
  6. Align the quarter outer panel.
  7. Clean and prepare the attaching surfaces for spot welding.

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of

Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.

  1. Apply structural adhesive in the wheelhouse area (1) as noted from the original panel and to all attaching surfaces.

  1. Position the quarter outer panel on the vehicle.
  2. Verify the fit of the quarter outer panel.
  3. Clamp the quarter outer panel into position.

  1. Spot weld accordingly.

  1. Braze accordingly.
  2. To create a solid braze with minimum heat distortion, make 25 mm (1 in) stitch brazes along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch braze.
  3. Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .

  1. Finish closing the wheelhouse flanging.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Body Rear End Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Engine Oil Messages
CHANGE ENGINE OIL SOON This message displays when the engine oil needs to be changed. When you change the engine oil, be sure to reset the Oil Life System. OIL PRESSURE LOW Ч STOP ENGINE This message displays if low oil pressure levels occur. Stop the vehicle as soon as safely possible and do ...

Rear Suspension
Specifications Rear Suspension Components Rear Shock Absorber Upper Mount Rear Shock Absorber Upper Mount Rear Shock Absorber Upper Mount Rear Shock Absorber Upper Mount Shock Absorber Assembly Upper Dumping Ring Rear Spring Lower Dumping Ring Rear Axle Bushing Rear Ax ...

Turn and Lane-Change Signals
Move the lever all the way up or down to signal a turn. An arrow on the instrument cluster will flash in the direction of the turn or lane change. Raise or lower the lever until the arrow starts to flash to signal a lane change. The turn signal flashes three times. The lever returns to its ...

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