Chevrolet Cruze Repair Manual: Installation Procedure
- Install the following components on the drivetrain and front suspension frame:
- CH 49460-1 adapter (2).
- CH 49460-2 adapter (4).
- CH 6615-10 hydraulic cylinder (1).
- NEW frame insulator (3)
Note: Check marking of frame insulator.
- Press carefully the frame insulator in to the front suspension frame, using CH 6616 hand pump .
- Remove the following components from the drivetrain and front suspension frame:
- CH 49460-1 adapter .
- CH 49460-2 adapter .
- CH 6615-10 hydraulic cylinder .
- Install the drivetrain and front suspension frame. Refer to Drivetrain and Front Suspension Frame Replacement.
Front Wheelhouse Liner Replacement
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
- Front Wheelhouse Liner Screw (Qty: 5)
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (23 lb in)
- Front Wheelhouse Liner Plastic Retainer (Qty: 7)
- Front Wheelhouse Liner
Rear Wheelhouse Panel Liner Replacement
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
- Rear Wheelhouse Panel Liner Screw (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (23 lb in)
- Rear Wheelhouse Panel Liner Nut (Qty: 2)
Tighten 2.5 N·m (23 lb in)
- Rear Wheelhouse Panel Liner Plastic Retainer (Qty: 2)
- Rear Wheelhouse Panel Liner
Front Fog Lamp Bezel Replacement
Preliminary Procedure
- Remove front bumper fascia. Refer to Front Bumper Fascia Replacement.
- Remove front fog lamp. Refer to Front Fog Lamp Replacement.
Front Fog Lamp Bezel Screw
Caution: Refer to Fastener Caution in the Preface section.
Tighten 2.5 N·m (23 lb in)
Front Fog Lamp Bezel
Procedure
- Disengage the 4 inner retainer tabs securing the bezel to the front bumper fascia.
- Pull outward from the outer edge in order to release the outer retention clips securing the bezel to the front bumper fascia.
- Remove the front fog lamp bezel.
Special Tools and Equipment
Removal Procedure
Remove the drivetrain and front suspension frame. Refer to Drivetrain
and Front Suspension Frame Replacement.
Mark Installation position of insulator (2) at frame (1).
...
Other materials:
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Position the roof rear header panel (1) on the vehicle.
Verify the fit of the panel.
Clamp the roof rear header panel into position.
Spot weld accordingly as noted from the original panel.
Apply the sealer ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Bat ...
Front Side Door Upper Hinge and Lower Hinge Replacement
Preliminary Procedure
Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner
Replacement.
Remove the front fender insulator. Refer to Front Fender Insulator
Replacement.
Remove the front side door. Refer to Front Side Door Replacement.
Front Side Door Hinge Bolt ( ...
