Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the rear compartment floor panel.

Drill 8 mm (5/16 in) for plug welding along the edges of the rear compartment

Drill 8 mm (5/16 in) for plug welding along the edges of the rear compartment floor panel as noted from the original panel.

  1. Clean and prepare the attaching surfaces for welding.
  2. Position the rear compartment floor panel on the vehicle.
  3. Verify the fit of the rear compartment floor panel.
  4. Clamp the rear compartment floor panel into position.

  1. Plug weld accordingly.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.
  3. Position the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace on the vehicle.
  4. Verify the fit of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace.

  1. Plug weld accordingly.
  2. Weld accordingly the weld studs as noted.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Compartment Floor Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling ...

Luggage Compartment Description and Operation
Rear Compartment Lid Release System Components Body control module (BCM) Exterior rear compartment lid release switch Rear compartment lid release actuator Rear compartment lid release relay Rear Compartment Lid Release Operation When the exterior rear compartment lid release switch is ...

Front Side Door Check Replacement
Prliminary Procedure Remove front side door trim panel. Refer to Front Side  Door Trim Replacement Remove the front side door water deflector. Refer to Front Side Door Water Deflector Replacement Front Side Door Check Link Bolt Caution: Refer to Fastener Caution in the ...

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