Chevrolet Cruze Repair Manual: Installation Procedure
- Align the rear compartment floor panel.
Drill 8 mm (5/16 in) for plug welding along the edges of the rear compartment floor panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the rear compartment floor panel on the vehicle.
- Verify the fit of the rear compartment floor panel.
- Clamp the rear compartment floor panel into position.
- Plug weld accordingly.
- Drill 8 mm (5/16 in) for plug welding along the edges of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace on the vehicle.
- Verify the fit of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace.
- Plug weld accordingly.
- Weld accordingly the weld studs as noted.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Rear Compartment Floor Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Windshield Washer Pump Seal Replacement
Removal Procedure
Open the hood.
Remove the windshield washer pump. Refer to Windshield Washer Pump
Replacement
Using a small flat-bladed tool, remove the washer pump terminal seal (1)
from the washer solvent container (2).
Installation Procedure
Position the washer pump ...
Floor Air Outlet Replacement
Removal Procedure
Remove the instrument panel assembly. Refer to Instrument Panel
Assembly Replacement.
Remove the instrument panel wiring harness (2) from the instrument panel
tie bar (1).
Disconnect the electrical connectors.
Remove the instrument panel tie bar ...
Different Size Tires and Wheels
If wheels or tires are installed that are a different size than the original
equipment wheels and tires, vehicle performance, including its braking, ride and
handling characteristics, stability, and resistance to rollover may be affected.
If the vehicle has electronic systems such as antilock ...
