Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Align the rear compartment floor panel.

Drill 8 mm (5/16 in) for plug welding along the edges of the rear compartment

Drill 8 mm (5/16 in) for plug welding along the edges of the rear compartment floor panel as noted from the original panel.

  1. Clean and prepare the attaching surfaces for welding.
  2. Position the rear compartment floor panel on the vehicle.
  3. Verify the fit of the rear compartment floor panel.
  4. Clamp the rear compartment floor panel into position.

  1. Plug weld accordingly.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.
  3. Position the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace on the vehicle.
  4. Verify the fit of the floor panel rear reinforcement, the spare wheel carrier bracket and the rear wheelhouse panel rear brace.

  1. Plug weld accordingly.
  2. Weld accordingly the weld studs as noted.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Compartment Floor Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Front Side Door Weatherstrip Replacement - Door Side
Front Side Door Check Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 25 Nm (19 lb ft) Front Side Door Weatherstrip - Door Side Procedure Unclip weatherstrip 1. from front side door. When removing protective liners from adhesive tape, be careful no ...

Cigarette Lighter
For vehicles with a cigarette lighter, it is on the center floor console near the shift lever. To activate the cigarette lighter, push it into the heating element and let go. When the lighter is ready it will pop back out. Notice: Holding a cigarette lighter in while it is heating does not l ...

Removal Procedure
Remove the drivetrain and front suspension frame. Refer to Drivetrain and Front   Suspension Frame Replacement. Mark Installation position of insulator (2) at frame (1). Cut out frame insulator core (1) from frame insulator (2). Note: On the rear insulator dril ...

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