Chevrolet Cruze Repair Manual: Installation Procedure
- Clean and prepare the attaching surfaces for welding.
- Apply one-part windshield urethane adhesive as noted from the original panel.
- Position the roof panel (1) on the vehicle.
- Verify the fit of the panel.
- Clamp the panel into position.
- Spot weld accordingly as noted from the original panel.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. ...
Roof Front Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Rear Spring Replacement
Removal Procedure
Raise and suitably support the vehicle. Refer to Lifting and Jacking the
Vehicle.
Support the rear axle with a tall jack stand near the shock absorber.
Remove the lower shock bolt. Refer to Shock Absorber Replacement.
Using the tall jack stands, slowly lower the rear a ...
Specifications
Front Door (Diesel)
65 mm
83 mm
Front Door (Diesel)
60 mm
87 mm
Rear Compartment Lid (Diesel)
122 mm
32 mm
Rear Compartment Lid (Ecoline)
162 mm
32 mm
...
Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service
panel as noted from the original panel.
Clean and prepare the attaching surfaces for welding.
Position the roof rear header (1) panel on the vehicle.
Verify the fit of the panel.
Clamp the roof rear header ...
