Chevrolet Cruze Repair Manual: Installation Procedure
- Clean and prepare the attaching surfaces for welding.
- Apply one-part windshield urethane adhesive as noted from the original panel.
- Position the roof panel (1) on the vehicle.
- Verify the fit of the panel.
- Clamp the panel into position.
- Spot weld accordingly as noted from the original panel.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. ...
Roof Front Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Installation Procedure
Remove the front wheelhouse rear panel brace (1) from service panel.
Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges
of the front wheelhouse (1).
Clean and prepare the attaching surfaces for brazing.
Note: In MIG-brazing areas 50 mm (2 in) must b ...
Drive Belt Replacement
Special Tools
EN 6349 Locking Pin
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Open the hood.
Remove the power steering pump belt. Refer to Power Steering Pump Belt
Replacement.
Raise the vehicle by its full height. Refer to Lifting and Jacking the
Vehicl ...
Anti-Corrosion Treatment and Repair (Base)
Warning: When applying sound deadeners, or anti-corrosion materials
due care and preventative measures must be exercised to prevent
any material from being sprayed into door and quarter panel mechanisms such as
door locks, window run channels, window regulators and
seat belt retractors, as wel ...
