Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Clean and prepare the attaching surfaces for welding.

  1. Apply one-part windshield urethane adhesive as noted from the original panel.

  1. Position the roof  panel (1) on the vehicle.
  2. Verify the fit of the panel.
  3. Clamp the panel into position.

  1. Spot weld accordingly as noted from the original panel.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. ...

Roof Front Header Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Disable the SIR System. Refer to SIR Disabling and Enabling. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Remove all related panels and co ...

Installation Procedure
Align the rear compartment floor panel. Drill 8 mm (5/16 in) for plug welding along the edges of the rear compartment floor panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the rear compartment floor panel on the vehicle. V ...

Hill and Mountain Roads
Driving on steep hills or through mountains is different than driving on flat or rolling terrain. Tips for driving in these conditions include: • Keep the vehicle serviced and in good shape. •  Check all fluid levels and brakes, tires, cooling system, and transmission. • Shift to a lower g ...

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