Chevrolet Cruze Repair Manual: Removal Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Roof Outer Panel Replacement (MIG-Brazing) / Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Remove all related panels and components.
Visually inspect the damage. Repair as much of the damage as possible.
Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Locate and mark all factory welds.

Drill all factory welds. Note the number and location of welds for installation of the service assembly.
Cut the adhesive with an appropriate tool.

Remove the damaged roof panel (1).

Roof Outer Panel Replacement (MIG-Brazing)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure

Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted from the original panel. Position the roof panel (1) on the ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the roof rear header (1) panel on the vehicle. Verify the fit of the panel. Clamp the roof rear header ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the body lock pillar inner panel on the vehicle. Verify the fit of the panel. Clamp th ...

Floor Air Outlet Duct Replacement - Right Side (Right Hand Drive)
Removal Procedure Remove instrument outer trim cover -- right side. Refer to Instrument Panel Outer Trim Cover Replacement - Right Side. Remove instrument panel lower trim pad cover -- left side. Refer to Instrument Panel Lower Trim Pad Cover Replacement. Remove flo ...