Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.
  2. Cut the adhesive with an appropriate tool.

  1. Remove the damaged roof panel (1).
Roof Outer Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted from the original panel. Position the roof  panel (1) on the ...

Other materials:

Passenger Seat Frame Replacement
Removal Procedure Remove front seat cushion cover (1) and pad (2) from frame (3). Refer to Front Seat Cushion  Cover and Pad Replacement Remove the wire harness (1), if equipped. Remove front seat back cushion cover (1) and pad (2) from frame (3). Refer to Driv ...

Wheel Alignment Measurement
Steering and vibration complaints are not always the result of improper alignment. One possible cause is wheel and tire imbalance. Another possibility is tire lead due to worn or improperly manufactured tires. Lead/pull is defined as follows: At a constant highway speed on a typical straight ...

Installation Procedure
Create 6 x 20 mm (4/16 x 11/16 in) slots for MIG-brazing along the upper edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for brazing and spot welding. Position the body lock pillar inner panel on the vehicle. Verify the ...

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