Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  6. Locate and mark all factory welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.
  2. Cut the adhesive with an appropriate tool.

  1. Remove the damaged roof panel (1).
Roof Outer Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply one-part windshield urethane adhesive as noted from the original panel. Position the roof  panel (1) on the ...

Other materials:

Roof Console Replacement
Dome Lamp Bezel Roof Console Screw (Qty: 2) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (22 lb in) Roof Console Assembly Procedure Disconnect  the electrical connectors. When replacing the driver information display bezel, remove the dri ...

Basecoat/Clearcoat Paint Systems
Warning: Exposure to isocyanates during paint preparation and application processes can cause severe breathing problems. Read and follow all of the instructions from the manufacturers of painting materials, equipment, and protective gear. All paint finish repairs of rigid exterior surfaces mus ...

StabiliTrak® OFF Light
This light comes on briefly while starting the engine. If it does not, have the vehicle serviced by your dealer. This light comes on when the StabiliTrak system is turned off. If StabiliTrak is off, the Traction Control System (TCS) is also off. If the TCS is off, the system does not assist i ...

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