Chevrolet Cruze Repair Manual: Installation Procedure
- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing (1).
- Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) must be kept clear of structural adhesive.
- Apply structural adhesive to all attaching surfaces.
- Position the front compartment upper side rail on the vehicle.
- Verify the fit of the front compartment upper side rail.
- Clamp the front compartment upper side rail into position.
Note: MIG-braze factory slots in the front hinge pillar body area (1) as noted from the original panel.
- Braze accordingly.
- Spot weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Compartment Upper Side Rail Sectioning (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Rear Side Door Replacement
Preliminary Procedure
Remove the rear side door trim panel. Refer to Rear Side Door Trim
Replacement.
Rear Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Remove the water deflector
Disconnect the door electrical connector.
Suppo ...
Child Seat Restraint System
Warning: A child in a rear-facing child restraint can be seriously
injured if the right-front passengers air bag inflates. This is because the
back of a rear-facing child restraint would be very close to the inflating air
bag. NEVER use a rear-facing child restraint in this vehicle. If a
forwa ...
Water Management Description and Operation
Plenum Water Flow Direction and Cleaning
A large percentage of water will flow off the windshield area into the plenum
chamber drain system and then down the outside on the
plenum to the underside of the vehicle. To ensure that the plenum chamber water
management system performs properly, the ...
