Chevrolet Cruze Repair Manual: Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
- Disable the SIR System. Refer to SIR Disabling and Enabling.
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Remove all related panels and components.
- Visually inspect the damage. Repair as much of the damage as possible.
- Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Locate and mark all the necessary factory welds and weld seams of the front compartment upper side rail.
- Drill all factory welds. Note the number and location of welds for installation of the service assembly.
- Grind factory weld seams.
- Remove the front compartment upper side rail.
Front Compartment Upper Side Rail Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing
(1).
Clean and prepare the attaching surfaces for spot welding and brazing.
Note: In MIG-brazing areas 50 mm (2 in) ...
Other materials:
Power Steering Fluid Reservoir Replacement
Preliminary Procedure
Remove as much power steering fluid from the remote power steering fluid
reservoir as possible.
Place drain pans under the vehicle as needed.
Hose Clamp
Procedure
Compress the power steering fluid reservoir outlet and inlet hose clamp
from the power ...
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Apply one-part windshield urethane adhesive as noted from the original
panel.
Position the roof panel (1) on the
vehicle.
Verify the fit of the panel.
Clamp the panel into position.
Spot weld accor ...
Instrument Panel Lower Trim Pad Cover Replacement
Preliminary Procedure
Remove the left outer trim cover. Refer to Instrument Panel Outer Trim Cover
Replacement - Left Side.
Instrument Panel Lower Trim Pad Cover Screw (Qty: 3)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
2.5 N·m (23 lb in)
Instrument Panel ...
