Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Position the front end upper tie bar (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end upper tie bar into position.

  1. Braze accordingly.

  1. Braze accordingly.
  2. Grind down weld seams as needed for related panels and components.
  3. Clean and prepare the attaching surfaces for welding.

  1. Position the front end sheet metal cross panel reinforcement (1) on the vehicle.
  2. Verify the fit of the front end upper tie bar.
  3. Clamp the front end sheet metal cross panel reinforcement into position.

  1. Spot weld accordingly.
  2. Use factory slots for slot brazing.
  3. Install front bumper impact bar before applying the sealers and anti-corrosion materials.
  4. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair
  5. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems
  6. Install all related panels and components.
  7. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  8. Enable the SIR system. Refer to SIR Disabling and Enabling
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR System. ...

Drivetrain and Front Suspension Frame Front Support Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Safety Belts
This section of the manual describes how to use safety belts properly. It also describes some things not to do with safety belts. WARNING Do not let anyone ride where a safety belt cannot be worn properly. In a crash, if you or your passenger(s) are not wearing safety belts, injuries can be mu ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse panel rear   reinforcement overlap ...

Frontal SIR System Description
The frontal supplemental inflatable restraint (SIR) system consists of the following components: AIR BAG indicator located in the instrument cluster Inflatable restraint sensing and diagnostic module (SDM) Inflatable restraint passenger presence detection system Inflatable restraint Pass ...

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