Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

Disable the SIR System. Refer to  SIR Disabling and Enabling

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  2. Remove all related panels and components.
  3. Visually inspect the damage. Repair as much of the damage as possible.
  4. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair

  1. Locate and mark all the necessary factory welds of the front end sheet metal cross panel reinforcement (1).
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the front end sheet metal cross panel reinforcement (1).
  2. Drill all factory welds.

  1. Grind factory welds of the front end upper tie bar.

  1. Remove the front end upper tie bar (1).
Front End Upper Tie Bar Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Position the front end upper tie bar (1) on the vehicle. Verify the fit of the front end upper tie bar. Clamp the front end upper tie bar into position. Braze accordingly. ...

Other materials:

Front Side Door Replacement
Preliminary Procedure Remove the front side door trim panel. Refer to Front Side Door Trim Replacement. Front Side Door Check Link Bolt Caution: Refer to Fastener Caution in the Preface section. Procedure Remove the water deflector. Disconnect the door electrical connector. Su ...

Power Outlets
The accessory power outlets can be used to plug in electrical equipment, such as a cell phone or MP3 player. There is one accessory power outlet located on the center floor console and one on the rear of the center floor console. These outlets are powered when the key is in ON/ RUN or ACC/ACC ...

Strut, Strut Component, or Spring Replacement
Special Tools CH-6068 Spring Tensioner Device CH-6066 Holding Device For equivalent regional tools, refer to Special Tools. Disassembly Procedure Remove the strut assembly. Refer   to Strut Assembly Replacement. Install the strut to the CH-6066 holder (5). Tens ...

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