Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

Disable the SIR System. Refer to  SIR Disabling and Enabling

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection
  2. Remove all related panels and components.
  3. Visually inspect the damage. Repair as much of the damage as possible.
  4. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair

  1. Locate and mark all the necessary factory welds of the front end sheet metal cross panel reinforcement (1).
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the front end sheet metal cross panel reinforcement (1).
  2. Drill all factory welds.

  1. Grind factory welds of the front end upper tie bar.

  1. Remove the front end upper tie bar (1).
Front End Upper Tie Bar Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Position the front end upper tie bar (1) on the vehicle. Verify the fit of the front end upper tie bar. Clamp the front end upper tie bar into position. Braze accordingly. ...

Other materials:

Installation Procedure
Cut the roof front header panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint. Create a 50 mm (2 in) backing plate from the unused portion of ...

Installation Procedure
Prepare all mating surfaces as necessary. Align the body lock pillar outer panel reinforcement. Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2). Clean and prepare the attaching surfaces for spot welding and brazing. Position the body loc ...

Front Wheel Drive Shaft Replacement - Left Side
Special Tools CH-313 Slide Hammer CH-6003 Axle Shaft Remover CH-46376 Holding Wrench CH-49400 Hub Spindle Remover DT-6332 Seal Protector EN-956-1 Extension For equivalent regional tools, refer to Special Tools. Removal Procedure Warning: To prevent personal injury and/or component ...

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