Chevrolet Cruze Repair Manual: Installation Procedure

- Cut the rocker outer panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed to
allow a gap of one-and-one-half-times the metal thickness at the sectioning
joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the
service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original
part. Locate these holes 13 mm (1/2 in) from the edge of part
and spaced 40 mm (1½ in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in
place and plug weld to the vehicle.
- Align the rocker outer panel.

- Drill 8 mm (5/16 in) for plug welding along the edges of the rocker
outer panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the rocker outer panel on the
vehicle.
- Verify the fit of the rocker outer panel.
- Clamp the rocker outer panel into position.

- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in)
stitch welds along the seam with 25 mm (1 in) gaps
between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Removal Procedure
Support the radiator and condenser from above using the
condenser tabs on each side.
Remove the lower steering intermediate shaft bolt (1).
Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assemblies. Refer to Tire and Wheel Remov ...
Retained Accessory Power (RAP)
These vehicle accessories may be used for up to 10 minutes after the engine is
turned off:
• Audio System
• Power Windows
• Sunroof
The power windows and sunroof will continue to work for up to 10 minutes or until
any door is opened. The radio will work when the key is in ON/RUN or ACC/ ACCE ...
Steering Linkage Outer Tie Rod Replacement
Preliminary Procedure
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installation.
Steering Linkage Tie Rod Nut
Caution: Refer to Fastener Caution in the Preface section.
Tighten
35 N·m (26 lb ft)
Steering Linkage Inner Tie Rod Nut
Tighten
60 N·m (44 ...