Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the rocker outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part.
  3. Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1½ in) apart.
  4. Prepare all mating surfaces as necessary.
  5. Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
  6. Align the rocker outer panel.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the rocker outer panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the rocker  outer panel on the vehicle.
  2. Verify the fit of the rocker outer panel.
  3. Clamp the rocker outer panel into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Rocker Outer Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Instrument Panel
Instrument Panel Overview 1. Exterior Lamp Controls Front Fog Lamps Instrument Panel Illumination Control 2. Air Vents 3. Headlamp High/Low-Beam Changer Turn Signal Lever. Driver Information Center (DIC) Buttons. 4. Instrument Cluster 5. Driver Information Center (DIC) 6. Steering Wheel ...

Deployment Inside Vehicle - Vehicle Scrapping Procedure
Deploy the inflator modules inside of the vehicle when destroying the vehicle or when salvaging the vehicle for parts. This includes, but is not limited to, the following situations: The vehicle has completed all useful life. Irreparable damage occurred to the vehicle in a non-deployment ty ...

Installation Procedure
Align the rocker inner panel. Drill 8 mm (5/16 in) for plug welding along the edges of the quarter outer panel as noted  from the original panel. Clean and prepare the attaching surfaces for welding. Position the rocker inner panel on the vehicle. Verify the fit of ...

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