Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the rocker outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1½ in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
- Align the rocker outer panel.
- Drill 8 mm (5/16 in) for plug welding along the edges of the rocker outer panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the rocker outer panel on the vehicle.
- Verify the fit of the rocker outer panel.
- Clamp the rocker outer panel into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Rocker Outer Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Hood Primary Latch Release Cable Replacement
Preliminary Procedure
Remove hood primary latch release cable handle. Refer to Hood Primary
Latch Release Cable Handle Replacement.
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement
Remove the radiator grille support. Refer to Radiator Grille
Reinforcem ...
Installation Procedure
Prepare all mating surfaces as necessary.
Align the body lock pillar outer panel reinforcement.
Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and
lower (2).
Clean and prepare the attaching surfaces for spot welding and brazing.
Position the body loc ...
Tire Changing
Removing the Spare Tire and Tools
To access the spare tire and tools:
1. Retainer Nut.
2. Tool Bag Tether.
3. Tool Bag.
4. Spare Tire.
1. Open the trunk.
2. Lift the load floor.
3. Turn the retainer nut (1) counterclockwise to remove it.
Then remove the tool bag tether (2) from th ...
