Chevrolet Cruze Repair Manual: Installation Procedure

- Cut the rocker outer panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed to
allow a gap of one-and-one-half-times the metal thickness at the sectioning
joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the
service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original
part. Locate these holes 13 mm (1/2 in) from the edge of part
and spaced 40 mm (1½ in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in
place and plug weld to the vehicle.
- Align the rocker outer panel.

- Drill 8 mm (5/16 in) for plug welding along the edges of the rocker
outer panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the rocker outer panel on the
vehicle.
- Verify the fit of the rocker outer panel.
- Clamp the rocker outer panel into position.

- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in)
stitch welds along the seam with 25 mm (1 in) gaps
between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Definition of Danger, Warning, Caution, and Note
The diagnosis and repair procedures in a GM Service Manual contain both
general and specific Dangers, Warnings, Cautions, Notes or
Importants. GM is dedicated to the presentation of service information that
helps the technician to diagnose and repair the systems
necessary for the proper operat ...
General Information
Your vehicle is an important investment. This section describes the required
maintenance for the vehicle. Follow this schedule to help protect against major
repair expenses resulting from neglect or inadequate maintenance. It may also help
to maintain the value of the vehicle if it is sold. It ...
Rear Bumper Impact Bar Replacement
Preliminary Procedure
Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement.
Rear Bumper Energy Absorber Nut (Qty: 6)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
40 N·m (30 lb ft)
Rear Bumper Impact Bar
Special Tools and Equipment
...