Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the rear inner wheelhouse as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the slots every 40 mm (1½ in).

  1. Clean and prepare the attaching  surfaces for welding.

  1. Position the rear inner wheelhouse on the vehicle.
  2. Verify the fit of the rear inner wheelhouse.
  3. Clamp the rear inner wheelhouse into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Quarter Outer Panel Sectioning (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools Note: According to different corrosion warranties, only the regional ma ...

Other materials:

Deployment Outside Vehicle - Steering Wheel Module, Instrument Panel Module, and Roof Rail Module
Deploy the inflator module outside of the vehicle when the vehicle will be returned to service. Situations that require deployment outside of the vehicle include the following: Using the SIR diagnostics, you determine that the inflator module is malfunctioning The inflator module is cosm ...

Front Bumper Energy Absorber Bracket Replacement
Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement Drivetrain and Front Suspension Frame Bolt Front Caution: Refer to Fastener Caution in the Preface section. Tighten 160 N·m (119 lb ft) Note: Do NOT reu ...

Front End Upper Tie Bar Support Sectioning (MAG Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. W ...

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