Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the rear inner wheelhouse as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the slots every 40 mm (1½ in).

  1. Clean and prepare the attaching  surfaces for welding.

  1. Position the rear inner wheelhouse on the vehicle.
  2. Verify the fit of the rear inner wheelhouse.
  3. Clamp the rear inner wheelhouse into position.

  1. Braze accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Quarter Outer Panel Sectioning (MAG-Welding)
Special Tools BO-6396 Bonding Pliers BO-6392 Flanging Tool Kit For equivalent regional tools, refer to Special Tools Note: According to different corrosion warranties, only the regional ma ...

Other materials:

Additional links
Instrument Cluster Replacement Preliminary Procedure Remove instrument panel lower cluster trim plate. Refer to Instrument Panel Cluster Lower Trim Plate Replacement. Remove instrument panel steering column upper trim cover. Refer to Steering Column Upper Trim Cover Replacement. ...

Replacing Airbag System Parts after a Crash
WARNING A crash can damage the airbag systems in the vehicle. A damaged airbag system may not work properly and may not protect you and your passenger(s) in a crash, resulting in serious injury or even death. To help make sure the airbag systems are working properly after a crash, have them in ...

Installation Procedure
Apply structural adhesive on the flanges of the rear side door inner panel where the rear side door outer panel bears on. Align the rear side door outer panel. Verify the fit of the rear side door outer panel. Clamp the rear side door outer  panel into position. Pre-fla ...

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