Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear inner wheelhouse.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the rear inner wheelhouse.
Rear Wheelhouse Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing along the edges of the rear inner wheelhouse as noted from the original panel. Note: If the location of the original plug weld ...

Other materials:

Hood Adjustment
Hood Caution: Refer to Fastener Caution in the Preface section. Procedure Loosen the hood hinge reinforcement nuts (Qty: 4). Adjust the hood in order to obtain an even gap on both sides between the hood and the fenders, the headlamps and the front bumper fascia and so that the hood ...

Exterior Lamp Controls
The exterior lamp control is to the left of the steering column on the instrument panel. There are four positions: (Off): Briefly turn to this position to turn the automatic lamp control off or on again. AUTO (Automatic): Turns the headlamps on automatically at normal brightness, togethe ...

Installation Procedure
Align the body side outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel. Clean and prepare the attaching  surfaces for welding. Position the body side outer pa ...

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