Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the front hinge pillar body.

Note: Do not damage any inner panels or reinforcements.

Note: Do not damage any inner panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Locate and mark all the necessary factory welds of the front hinge pillar body.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly

  1. Remove the damaged  front hinge pillar body.
Front Hinge Pillar Body Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed ...

Installation Procedure
Cut the front hinge pillar body in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal th ...

Other materials:

Hood Replacement
Warning: When a hood hold open device is being removed or installed, provide alternate support to avoid the possibility of damage to the vehicle or personal injury. Preliminary Procedure Remove the windshield washer nozzle hose. Refer to Windshield Washer Nozzle Hose Replacement. Hood ...

Filling the Tank
WARNING Fuel vapors and fuel fires burn violently and can cause injury or death. • To help avoid injuries to you and others, read and follow all the instructions on the fuel pump island. • Turn off the engine when refueling. • Keep sparks, flames, and smoking materials away from fuel. • Do no ...

Battery
Refer to the replacement number on the original battery label when a new battery is needed. WARNING Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. ...

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