Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the front hinge pillar body.

Note: Do not damage any inner panels or reinforcements.

Note: Do not damage any inner panels or reinforcements.

  1. Cut the panel where sectioning is to be performed.

  1. Locate and mark all the necessary factory welds of the front hinge pillar body.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly

  1. Remove the damaged  front hinge pillar body.
Front Hinge Pillar Body Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed ...

Installation Procedure
Cut the front hinge pillar body in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal th ...

Other materials:

Windshield Washer Pump Replacement
Removal Procedure Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement. Disconnect the washer pump electrical connector (1). Disconnect the washer pump hose (2) from the washer pump (3). Using a small flat-bladed tool, remove the washer pump from the washer ...

Rear Wheel Bearing and Hub Replacement (Disc Brake)
Special Tools EN 45059 Torque Angle Sensor Kit For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and suitably support the vehicle. Refer to Lifting   and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and ...

Wheel Stud Replacement
Special Tools CH-43631 Ball Joint Remover For equivalent regional tools, refer to Special Tools. Removal Procedure Raise and suitably support the vehicle. Refer to Lifting  and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installati ...

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